• Title/Summary/Keyword: Syngas Production

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Study on Characteristic of Reforming with Catalyst Using Plasmatron (플라즈마트론을 이용한 촉매 개질 특성 연구)

  • Kim, Seong-Cheon;Chun, Young-Nam
    • Journal of Hydrogen and New Energy
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    • v.16 no.4
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    • pp.356-363
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    • 2005
  • The purpose of this paper is to investigate the optimal condition of the Syngas production by reforming of fuel using plasmatron. Plasma was generated by air and arc discharge. The effects of applied steam, $CO_2$ or Ni-catalyst on fuel conversion, as well as hydrogen yield and $H_2$/CO ratio were studied. When the variations of $O_2$/fuel ratio, $H_2O$/fuel flow ratio and $CO_2$/fuel flow ratio were $0.94{\sim}1.48$, $4.3{\sim}10$ and $0.8{\sim}3.05$, respectively. Under the condition mentioned above, result of $H_2O$/fuel flow ratio was maximum $H_2$ concentration, or $28.2{\sim}31.6%$, and result of $H_2O$/fuel flow ratio with catalyst was minimum CO concentration or $6.6{\sim}7.1%$. and $H_2$/CO ratio were $3.89{\sim}4.86$.

Performance of cyclone separator for syngas production in downdraft gasifier

  • Kumara, Sunil;Shukla, S.K.
    • Advances in Energy Research
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    • v.4 no.3
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    • pp.223-237
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    • 2016
  • The excess use of conventional sources of energy by the industries and power sector result in acute shortage of energy produced by fossil fuel. To overcome this energy crisis, biomass feedstock is used to produce syngas or producer gas. For cleaning the dust particle present in the producer gas cyclone separators are largely used. In this paper we investigate the performance parameters of cyclone separator mainly efficiency and pressure drop for different feedstock. Cyclone performance has been evaluated based on experimentation and empirical approach using Leith and Licht model. The same has also been calculated by using turbulent RSM in Ansys Fluent for Wood and Coconut shell feedstock. Experimental results show that using feed stock with 10 % Calcium oxide (CaO) by weight, the efficiency of cyclone got reduced from 71.87% to 70.75% for wood feed stock, whereas in case of coconut shell, the cyclone efficiency got reduced from 78% to 73.44%. It is also seen that Leith and Licht model and Reynolds stress model (RMS) predicts very close to the particle collection efficiency evaluated by using experimental data.

Hydrogen Conversion of Syngas by Using WGS Reaction in a Coal Gasifier (가스화기에서 WGS 반응을 통한 합성가스의 수소 전환)

  • Lee, See Hoon;Kim, Jung Nam;Eom, Won Hyun;Baek, Il Hyun
    • Journal of Hydrogen and New Energy
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    • v.24 no.1
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    • pp.12-19
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    • 2013
  • A gasification process with pre-combustion $CO_2$ capture process, which converts coal into environment-friendly synthetic gas, might be promising option for sustainable energy conversion. In the coal gasification for power generation, coal is converted into $H_2$, CO and $CO_2$. To reduce the cost of $CO_2$ capture and to maximize hydrogen production, the removal of CO and the additional production of hydrogen might be needed. In this study, a 2l/min water gas shift system for a coal gasifier has been studied. To control the concentration of major components such as $H_2$, CO, and $CO_2$, MFCs were used in experimental apparatus. The gas concentration in these experiments was equal with syngas concentration from dry coal gasifiers ($H_2$: 25-35, CO: 60-65, $CO_2$: 5-15 vol%). The operation conditions of the WGS system were $200-400^{\circ}C$, 1-10bar. Steam/Carbon ratios were between 2.0 and 5.0. The commercial catalysts were used in the high temperature shift reactor and the low temperature shift reactor. As steam/carbon ratio increased, the conversion (1-$CO_{out}/CO_{in}$) increased from 93% to 97% at the condition of CO: 65, $H_2$: 30, $CO_2$: 5%. However the conversion decreased with increasing of gas flow and temperature. The gas concentration from LTS was $H_2$: 54.7-60.0, $CO_2$: 38.8-44.9, CO: 0.3-1%.

Reaction Characteristics of Water Gas Shift Catalysts in Various Operation Conditions of Blue Hydrogen Production Using Petroleum Cokes (석유코크스 활용 블루수소생산을 위한 Water Gas Shift 촉매의 조업조건에 따른 반응특성)

  • Park, Ji Hye;Hong, Min Woo;Yi, Kwang Bok
    • Clean Technology
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    • v.28 no.1
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    • pp.1-8
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    • 2022
  • To confirm the applicability of the water gas shift reaction for the production of high purity hydrogen for petroleum cokes, an unutilized low grade resource, Cu/ZnO/MgO/Al2O3 (CZMA), catalyst was prepared using the co-precipitation method. The prepared catalyst was analyzed using BET and H2-TPR. Catalyst reactivity tests were compared and analyzed in two cases: a single LTS reaction from syngas containing a high concentration of CO, and an LTS reaction immediately after the syngas passed through a HTS reaction without condensation of steam. Reaction characteristics in accordance with steam/CO ratio, flow rate, and temperature were confirmed under both conditions. When the converted low concentration of CO and steam were immediately injected into the LTS, the CO conversion was rather low in most conditions despite the presence of large amounts of steam. In addition, because the influence of the steam/CO ratio, temperature, and flow rate was significant, additional analysis was required to determine the optimal operating conditions. Meanwhile, carbon deposition or activity degradation of the catalyst did not appear under high CO concentration, and high CO conversion was exhibited in most cases. In conclusion, it was confirmed that when the Cu/ZnO/MgO/Al2O3 catalyst and the appropriate operating conditions were applied to the syngas composition containing a high concentration of CO, the high concentration of CO could be converted in sufficient amounts into CO2 by applying a single LTS reaction.

Direct Synthesis of Dimethyl Ether From Syngas in Slurry Phase Reactor (액상 슬러리 반응기에서 합성가스로부터 DME 직접 제조)

  • Hwang, Gap-Jin;Kim, Jung-Min;Lee, Sang-Ho;Park, Chu-Sik;Kim, Young-Ho;Kim, Jong-Won
    • Journal of Hydrogen and New Energy
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    • v.15 no.2
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    • pp.119-128
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    • 2004
  • DME(Dimethyl Ether) was directly produced from the synthesis gas using the slurry phase reactor. The catalyst for DME production prepared two types (A type; Cu:Zn:Al=57:33:10, B type; Cu:Zn:Al=40:45:15, molar ratio). It was evaluated for the effect of the reaction medium oil using the small size slurry phase reactor. DME production yield and the methanol selectivity decreased in the order: n-hexadecane oil> mineral oil> therminol oil. The long-term test of DME production was carried out using A and B type catalyst, and n-hexadecane oil and mineral oil, respectively. It was confirmed that the use of A type for the catalyst and n-hexadecane for the reaction medium oil was very useful for the viewpoint of the DME production form the synthesis gas.

Improved Reduction of Carbon Monoxide by Highly Efficient Catalytic Shift for Fuel Cell Applications

  • Youn, M.J.;Chun, Y.N.
    • Environmental Engineering Research
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    • v.13 no.4
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    • pp.192-196
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    • 2008
  • The generation of high purity hydrogen from reformed hydrocarbon fuels, or syngas, is essential for efficient operation of the fuel cell (PEMFC, Polymer Electrolyte Membrane Fuel Cell). Usually, major components of reformed gas are $H_2$, CO, $CO_2$ and $H_2O$. Especially a major component, CO poisons the electrode of fuel cells. The water gas shifter (WGS) that shifts CO to $CO_2$ and simultaneously produces $H_2$, was developed to a two stage catalytic conversion process involving a high temperature shifter (HTS) and a low temperature shifter (LTS). Also, experiments were carried out to reduce the carbon monoxide up to $3{\sim}4%$ in the HTS and lower than 5,000 ppm via the LTS.

Performance of a Molten Carbonate Fuel Cell With Direct Internal Reforming of Methanol (메탄올 내부개질형 용융탄산염 연료전지의 성능)

  • Ha, Myeong Ju;Yoon, Sung Pil;Han, Jonghee;Lim, Tae-Hoon;Kim, Woo Sik;Nam, Suk Woo
    • Clean Technology
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    • v.26 no.4
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    • pp.329-335
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    • 2020
  • Methanol synthesized from renewable hydrogen and captured CO2 has recently attracted great interest as a sustainable energy carrier for large-scale renewable energy storage. In this study, molten carbonate fuel cell's performance was investigated with the direct conversion of methanol into syngas inside the anode chamber of the cell. The internal reforming of methanol may significantly improve system efficiency since the heat generated from the electrochemical reaction can be used directly for the endothermic reforming reaction. The porous Ni-10 wt%Cr anode was sufficient for the methanol steam reforming reaction under the fuel cell operating condition. The direct supply of methanol into the anode chamber resulted in somewhat lower cell performance, especially at high current density. Recycling of the product gas into the anode gas inlet significantly improved the cell performance. The analysis based on material balance revealed that, with increasing current density and gas recycling ratio, the methanol steam reforming reaction rate likewise increased. A methanol conversion more significant than 90% was achieved with gas recycling. The results showed the feasibility of electricity and syngas co-production using the molten carbonate fuel cell. Further research is needed to optimize the fuel cell operating conditions for simultaneous production of electricity and syngas, considering both material and energy balances in the fuel cell.

The Synthesis of FT Oil from Syngas (H2+CO) over Co-based Catalyst (Co 촉매에서 합성가스(H2+CO)로부터 합성오일 제조)

  • Park, Yonhee;Joo, Woosung;Jung, Jongtae;Lee, Sseungho;Baek, Youngsoon
    • Journal of Hydrogen and New Energy
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    • v.25 no.2
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    • pp.114-121
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    • 2014
  • The synthesis of Fischer-Tropsch oil is the catalytic hydrogenation of CO to give a range of products, which can be used for the production of high-quality diesel fuel, gasoline and linear chemicals. Our cobalt catalyst was prepared Co/alumina, Co/silica and Co/titania by the incipient wetness impregnation of the nitrates of cobalt with supports. Co-based catalysts was calcined at $400^{\circ}C$ before being loaded into the FT reactors. After the reduction of catalyst has carried out under $450^{\circ}C$, FT reaction of the catalyst has carried out at GHSV of 4,000 under $200^{\circ}C$ and 20atm. From test results, the order of increasing activity for the catalyst was Co/alumina > Co/silica > Co/titania. When the content of Co metal such as 5, 12, 20 and 30wt% was changed, an CO conversion increased as the content of Co metal increased. The activity of catalyst has obtained the best value at 12wt% Co content.

Methanation with Variation of Temperature and Space Velocity on Ni Catalysts (니켈촉매를 이용한 온도 및 공간속도 변화에 따른 메탄화 반응 특성)

  • Kim, Sy-Hyun;Yoo, Young-Don;Ryu, Jae-Hong;Byun, Chang-Dae;Lim, Hyo-Jun;Kim, Hyung-Taek
    • New & Renewable Energy
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    • v.6 no.4
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    • pp.30-40
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    • 2010
  • Syngas from gasification of coal can be converted to SNG(Synthesis Natural Gas) through gas cleaning, water gas shift, $CO_2$ removal, and methanation. One of the key technologies involved in the production of SNG is the methanation process. In the methanation process, carbon oxide is converted into methane by reaction with hydrogen. Major factors of methanation are hydrogen-carbon oxide ratio, reaction temperature and space velocity. In order to understand the catalytic behavior, temperature programmed surface reaction (TPSR) experiments and reaction in a fixed bed reactor of carbon monoxide have been performed using two commercial catalyst with different Ni contents (Catalyst A, B). In case of catalyst A, CO conversion was over 99% at the temperature range of $350{\sim}420^{\circ}C$ and CO conversions and $CH_4$ selectivity were lower at the space condition over 3000 1/h. In case of catalyst B, CO conversion was 100% at the temperature over $370^{\circ}C$ and CO conversions and $CH_4$ selectivity were lower at the space condition over 4700 1/h. Also, conditions to satisfy $CH_4$ productivity over 500 ml/h.g-cat were over 2000 1/h of space velocity in case of catalyst A and over 2300 1/h of space velocity in case of catalyst B.

SNG Production characteristics of various coal type and gasifier (석탄 종류 및 가스화기 종류별 SNG 생산 특성)

  • Kim, Suhyun;Yoo, Youngdon;Kim, Jinho;Koh, Dongjun;Baik, Joonhyun;Byun, Changdae;Lim, Hyojun
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.72-72
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    • 2011
  • 국내 및 세계의 천연가스 수요가 증가하고, 원유가 상승에 의한 천연가스의 지속적인 가격상승이 예측됨에 따라 천연가스의 99%를 수입에 의존하는 우리나라의 에너지 안보 확보 방안을 위한 기술개발이 필요하다. 국내에서 천연가스를 확보할 수 있는 현실적인 방법중의 하나는 석탄가스화를 통해 얻어진 합성가스를 이용하여 SNG(synthetic Natural Gas, 합성천연가스)를 제조하는 것이다. 본 연구에서는 다양한 석탄, 다양한 석탄 가스화기를 적용하는 경우에 대한 CASE별 공정해석을 수행하여 각 경우의 SNG 생산 특성을 파악하였다. 석탄의 종류는 역청탄, 아역청탄, 갈탄을 대상으로 하였으며, 역청탄을 사용하는 경우는 General Electric Energy(GEE), Shell Global Solutions(Shell), ConocoPhillips(CoP)사의 가스화기를, 아역청탄을 사용하는 경우는 KBR의 TRIG$^{TM}$, Siemens사의 SFG, Shell, CoP 가스화기를, 갈탄을 사용하는 경우는 Shell, Siemens 가스화기를 적용하였다. 사용한 석탄과 석탄가스화기에서 발생된 합성가스 조성은 NETL에서 발행된 보고서에 제시된 수치들을 활용하였다. 역청탄을 사용하고 CoP 가스화기를 적용한 경우, SNG 합성공정에 유입되는 유량이 100 Nm3/h 일 때, 생산되는 SNG의 조성은 $CH_4$ 96.26%, $H_2$ 1.49%, $CO_2$ 0.69%, CO 0.004% 이고 생산유량은 24 Nm3/h 였다. SNG 효율을 SNG 합성공정에 공급되는 합성가스 열량 대비 최종 생산되는 SNG의 열량을 기준으로 하고, 각 CASE 별 SNG 효율을 살펴보면, 역청탄을 대상으로 한 경우 GEE 74.05%, CoP 76.65%였다. 아역청탄을 대상으로 한 경우 TRIG 78.14%, Siemens 71.22%, CoP 75.72%였고, 갈탄을 대상으로 하는 경우 Shell 71.48%, Siemens 71.49%였다. 역청탄을 사용하는 경우는 CoP 가스화기를 대상으로 한 경우 SNG 효율 및 생산량이 가장 높았고, 아역청탄을 사용하는 경우는 TRIG 가스화기를 대상으로 한 경우의 SNG 효율 및 생산량이 높았다. 갈탄을 사용하는 경우는 Shell 가스화기와 Siemens 가스화기가 거의 비슷한 결과를 나타내었다. $$SNG\;efficiency({\eta})={\frac{Q_B}{Q_A}}={\frac{Q_{SNG}(kcal/h)}{Q_{Syngas}(kcal/h)}}{\times}100(%)$$.

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