• Title/Summary/Keyword: Synchronous Manufacturing

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Phase Current Magnitude Variation Method to Reduce End-Effect Force of PM Linear Synchronous Motor

  • Kim, Min-Jae;Lim, Jae-Won;Yim, Woo-Gyong;Jung, Hyun-Kyo
    • Journal of Electrical Engineering and Technology
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    • v.6 no.6
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    • pp.793-798
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    • 2011
  • Numerous methods are available for reducing the end-effect force of linear machines. Majority of these methods focus on redesigning the poles or slots. However, these methods require additional manufacturing cost and decrease the power density. The current paper introduces another approach to reduce the end-effect force. The new approach is a method of tuning the input phase current magnitudes individually. According to the proposed method, reduction of the end-effect force could be achieved without redesigning the poles/slots or attaching auxiliary poles/slots. The proposed method is especially applicable when the target motor is very expensive or will be used for a special mission, such as hauling army vehicles equipped with three single-phase inverters. The validity of the suggested method was exemplified by the finite element method with three-phase permanent-magnet linear synchronous motor.

3D Design and Analysis of Cogging Torque in 900kW Permanent Magnet Synchronous Generator (900kW급 영구자석형 동기발전기 3차원 설계 및 코깅 토크 분석)

  • Lee, Sang-Woo;Kim, Tae-Hoon;Kim, Dong-Eon;Chung, Chin-Wha;Park, H.C.
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.443-443
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    • 2009
  • Cogging Torque is induced by the magnetic attraction between the rotor mounted permanent magnet(PM) and the stator teeth. This torque is an unwanted effect causing shaft vibration, noises, metal fatigues and increased stator length. A variety of techniques exist to reduce the cogging torque of PM generator. Even though the cogging torque can be vanished by skewing the stator slots by one slot pitch or rotor magnets, manufacturing cost becomes high due to the complicated structure and increased material costs. This paper introduces a new cogging torque reduction technique for PM generators that adjusts the azimuthal positions of the magnets along the circumference. A 900 kW class PMSG model is simulated using a three dimensional finite element method and the resulting cogging torques is analyzed using the Maxwell tensor stress tensor. Using the 3D simulation, the end contribution of the cogging torque is accurately calculated.

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High Efficiency Design of Ie4 Class Synrm Subsituting for Induction Motor (슈퍼프리미엄(IE4)급 유도전동기 대체용 동기 릴럭턴스 전동기 고효율 설계연구)

  • Ryu, Gwang-Hyeon;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.11
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    • pp.35-40
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    • 2015
  • In accordance with global energy conservation policies such as MEPS (Minimum Energy Performance Standard), electric motor industry is moving to super-high-efficiency machines and research to develop IE4 (International Energy Efficiency Class 4) motors has been launched. In this situation, SynRM (Synchronous Reluctance Motor) has been attracting attention in place of induction motor which hardly provides super premium efficiency. As a result, much research on SynRM is being performed at home and abroad. Also, some products have already been appearing in the market. Compared to induction motor, SynRM has better efficiency per unit area and wider operating range. Although the utilization of control system in synchronous motor results in higher prices, we still need to concentrate on developments of SynRM so as to comply with the new policies. This study demonstrated the electromagnetic design methods of super premium SynRM while maintaining the frame of existing IE3 induction motor. We documented the design procedures for generating high saliency which is the most essential and mechanical stress anlaysis is also treated. In conclusion, we proved the validity of our design by manufacturing and testing our 3 models.

An Improved Operating Characteristics of Surface Permanent Magnetic Synchronous Generator for 5-Phase 5kW (5상 5kW 표면부착형 영구자석 동기발전기 특성개선)

  • Jung, Hyung-Woo;Kim, Min-Huei;Song, Hyun-Jik;Kim, Dong-Hee
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.9
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    • pp.53-61
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    • 2013
  • This paper propose a improved operating characteristics of the 5-phase 5kW within developed the surface permanent mount synchronous generator (SPMSG) in order to make a study of a polyphase ac motors keeping hold of more advantages. The developed manufacturing motor was necessary to do improvement of voltage regulation, efficiency, operating characteristics, and so on at the rated load. There are remake a redesigned and distributed stator winding connection without changing the frames of stator and rotor core in previous established generator by a repeat tests. There are shown a amplitude and waveform of the generated electromotive force, FFT analysis of harmonics within output voltages, and reviewing a experiment results in load of resistive and 5-phase induction motor by variable generator output frequency.

Study on the High Efficiency Design of IE4 Synchronous Reluctance Motor Replacing IE3 Induction Motor (블로워용 IE3 유도전동기 대체 IE4 동기 릴럭턴스 전동기 고효율 설계 연구)

  • Liu, Huai-Cong;Kim, In-Gun;Jeong, Je-Myung;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.3
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    • pp.411-418
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    • 2016
  • In accordance with global energy conservation policies such as MEPS(Minimum Energy Performance Standard), electric motor industry is moving to super-high-efficiency machines and research to develop IE4 (International Energy Efficiency Class4) motors has been launched. In this situation, SynRM (Synchronous Reluctance Motor) has been attracting attention in place of induction motor which hardly provides super premium efficiency. As a result, much research on SynRM is being performed at home and abroad. Also, some products have already been appearing in the market. Compared to induction motor, SynRM has better efficiency per unit area and wider operating range. Although the utilization of control system in synchronous motor results in higher prices, we still need to concentrate on developments of SynRM so as to comply with the new policies. This study demonstrated the electromagnetic design methods of super-premium SynRM while maintaining the frame of existing IE3 induction motor for blower. We documented the design procedures for generating high saliency which is the most essential and mechanical stress analysis is also treated. In conclusion, we proved the validity of our design by manufacturing and testing our SynRM models.

Precise Speed Control of Direct Drive PMSM for the Cogging Torque Measurement System (코깅토크 측정장치 직접구동용 영구자석 동기전동기의 정밀속도 제어)

  • Park, Cheol-Hoon;Son, Young-Su;Ham, Sang-Yong;Kim, Byung-In;Yun, Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.79-86
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    • 2009
  • Recently PMSM(Permanent magnet synchronous motor) are used for the various direct drive applications such as index table, telescope system and so on. Because the position/speed control performance of direct drive PMSM is directly affected by the torque ripple, there are lots of studies to reduce the cogging torque in the motor design stage. In order to verify the motor design, the reliable cogging torque measurement system is essentially required. The measured motor must be rotated in the constant speed under 1deg/sec so that the cogging torque profile is measured correctly. In this study, the cogging torque measurement system which uses the direct drive PMSM and the speed controller to rotate the measured motor in 0.1rpm(0.6deg/sec) has been developed. Simulink/xPC target was used for the controller and data acquisition system. Based on PI controller, DOB and AFC have been applied to eliminate the low frequency disturbances and the periodic speed ripple. The experimental results show the good performance of the speed regulation for the reference speed 0.1rpm and the reliable profile of the measured cogging torque by the developed speed controller.

A Study on the Rotation Accuracy According to Unbalance Variation of High Precision Spindle Unit for Machine Tool (고정밀 회전체의 불평형 변동에 따른 회전정밀도 영향에 관한 연구)

  • Kim, Sang-Hwa;Kim, Byung-Ha;Jin, Yong-Gyoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.174-181
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    • 2012
  • The spindle unit is a core part in high precision machine tool. Rotation accuracy of spindle unit is needed for high dignity cutting and improving the performance of machine tool. However, there are many factors to effect to rotational error motion(rotation accuracy). This study studied how rotational error motion is variation when unbalance amount is variation. Rotation accuracy of initial spindle unit is decided depending on parts and assembly such as bearing. When it is rotation, vibration and noise is appeared depending on volume of unbalance amount, so it works to decrease unbalance amount. The purpose of the study tests that unbalance amount how much effects to initial rotation condition. The result of the study shows that accuracy of parts and assembly is highly necessary to reach high rotation accuracy and unbalance amount hardly effects to initial rotation accuracy. However, it shorten spindle's life because vibration and noise is increasing by increasing unbalance amount and we can expect situation that rotation accuracy is falling by long time operation.

Design of Mover for LMTT based on Capstone Design (창의공학설계를 기반으로 한 LMTT용 이동체의 설계)

  • Han, Dong-Seop;An, Tae-Won;Lee, Seong-Wook;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.47-52
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    • 2007
  • LMTT (Linear Motor based Transfer Technology), which is a new type transfer system used in the maritime container terminal for the port automation, is driven by PM LSM (Permanent Magnetic Linear Synchronous Motor), and largely consists of a controller, shuttle car, and rail. The shuttle car is divided into the frame part, the driving part, and wheels. Because the shuttle car is supported by four wheels in opposition to have five times length for the width of it, a larger deflection than other transfer system using the linear motor occurs. This deflection changes the gap between the mover and the stator, and then brings on an ununiform thrust force. So in this study, we dealt with the structural design for the mover of the shuttle car to generate the uniform thrust force for the efficient control of it. For the investigation, the thickness for each beam of the mover was adopted as design variables, the weight of the mover as objective function, and stress and deflection of the mover as constraint condition.

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The Effect of Asynchronous Carrier on Matrix Converter Characteristics

  • Oyama, Jun;Higuchi, Tsuyoshi;Abe, Takashi;Yamada, Eiji;Hayashi, Hideki;Koga, Takashi
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.512-517
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    • 1998
  • In a matrix converter, input side and output side are coupled with each other through switching elements. Since disturbances on either side affect directly on the other side, it requires a high-speed on-line control system to compensate them. We proposed in previous papers a new control strategy and an on-line control circuit for a matrix converter. The control circuit could keep the output voltage at commanded value against fluctuation in the supply voltage. Furthermore wave forms of the output voltage and the input current were always kept sinusoidal. The switching pattern was generated by comparing modified voltage references with a carrier. The carrier was synchronized with the supply voltage using a PLL system, which made the control circuit complicated and costly. This paper discusses on the possibility of an asynchronized carrier. Experiment results show the input current distortion in case of asynchronous carrier is bigger than that of synchronous carrier. However, the deterioration can be minimized by increased carrier frequency.

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A Study on 3-Phase Balance of Offshore Wind Generator with Dual Inverter System (2중 인버터 시스템을 갖는 해상용 풍력발전기의 3상 평형성에 관한 연구)

  • Seo, Jangho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.6
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    • pp.23-30
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    • 2013
  • This paper shows the method of winding connection and the balance of three phase of dual inverter systems used for offshore wind power generator. In order to satisfy low cost manufacturing of large scaled wind generator, the number of slot per pole per phase should be reduced. For this reason, in this research, the number is selected as '1' which is the minimum number that stator can have. Based on the prototype machine, three types of machine for the analysis are selected, and various performances especially in terms of electrically balanced condition are also investigated. Moreover, in this paper, new inductance modeling of dual 3-phase considering cross-coupling between two inverter systems is proposed. The several inductances such as mutual-, synchronous inductances are studied. By using FEA, based on calculated the flux linkage of d and q-axis, the validity of the proposed inductance modeling is confirmed.