• Title/Summary/Keyword: Swash Plate Piston Pump

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Flow Ripple Simulation Model of Axial Piston Pump (액시얼 피스톤 펌프의 맥동유량 시뮬레이션 모델)

  • Lee I.Y.;Park J.H.;Kang M.G.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.3
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    • pp.12-17
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    • 2005
  • This paper presents a theoretical study of the delivery flow ripple produced by a swash plate type hydraulic piston pump for the purpose of developing a computer simulation program capable of predicting the pump source flow ripple accurately at the design stage. Particular attention has been paid to the development of the theoretical model by clarifying quantitatively the design influences of key parts of valve plate such as relief groove and pre-compression/expansion.

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A Study on the Load Characteristics of a Swash Plate Piston Pump Holder (Cradle) with Grooves Considering the Squeeze Effect (스퀴즈 효과를 고려한 사판식 피스톤 펌프 홀더의 그루브 유무에 따른 부하특성에 대한 연구)

  • Ju, Gyeong Jin;Seol, Sang Suk;Kim, Yong Gil;Kim, Soo Tae
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.21-26
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    • 2020
  • The load characteristics of a piston pump holder due to the squeeze effect are influenced by the surface shape and gap thickness of the holder (cradle). Therefore, the pressure distribution and the load capacity of the piston pump holder due to the squeeze effect are studied by using the CFD software and the surface shape and gap thickness of the piston pump holder are considered. In order to verify the accuracy of numerical results, the load capacities of a circular plate holder are numerically studied, and the accuracy of numerical results is verified by comparing with the theoretical results. Also, the pressure distribution and load capacity of the rectangular plate holder of a piston pump are obtained by using the CFD software. The results show that the load capacity of the square plate holder with grooves is slightly higher at a low gap thickness, but the effects of the number and arrangement of grooves on the load capacity of the holder are weak. We conclude that the load capacity and the maximum pressure are slightly affected due to the existence of grooves on the holder surface, and the fluid storing effect of the holder surface grooves during the operation is likely to prevent the dry-sticking phenomenon.

Flow and Pressure Ripple Characteristics of Hydrostatic Transmissions (유압전동장치의 유량 압력맥동 특성)

  • 김도태;윤인균
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.120-126
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    • 2001
  • This study deals with a flow and pressure ripple characteristics for a hydrostatic transmission(HST) consisting of a vari-able axial piston pump connected in an open loop to a fixed displacement axial piston motor. These flow ripples produced by pump and motor in HST interacts with the source impedances of the pump or motor and dynamic characteristics of the connected pipeline, and results in a pressure ripples, Pressure ripples. Pressure ripples in HSP is major source of vibration, which can lead to fatigue failure of components and cause noise. In this paper, the flow ripples generated by a swash plate type axial piston pump or motor in HST are measured by making use of hydraulic pipeline dynamics and the measured pressure data at two points along the pipeline. By using the self-checking functions, the validity of the method us investigated by comparison with the measured and estimated pressure ripples at the halfway section of the pipeline, and good agreement is achieved.

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The study on the friction characteristics of spherical hydrostatic bearing for hydraulic piston motor (유압모터 구면 정압베어링의 마찰특성에 관한 연구)

  • 함영복;최영호;김성동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.647-650
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    • 2001
  • In case of bent axis type axial piston hydraulic pump or motor, hydrostatic bearing used to achieve the lubrication effect on the mechanical sliding contact areas between the following pairs ; piston shoe and swash plate, valve plate and cylinder block, piston and cylinder block, etc. In this research, we designed two pairs of spherical ball joint in witch connecting rod piston end. The one is not hydrostatic bearing, the other is designed with spherical hydrostatic bearing in point of view minimum pumping power loss. By varying supply pressure on the piston, we can know that it is possible to reduce the friction torque by using hydrostatic bearing designed one. Finally, by comparing the results of driving torque between the two models, it was verified that the spherical hydrostatic bearing is well designed.

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Multi-function Control of Hydraulic Variable Displacement Pump with EPPR Valve (전자비례감압밸브를 이용한 가변용량형 유압펌프의 다기능 제어)

  • Jung, Dong-Soo;Kim, Hyong-Eui;Kang, E-Sok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.160-170
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    • 2006
  • If hydraulic pump controlled by mechanical type regulator has more than one control function, the construction of regulator will be very complicated and control performance falls drastically. It is difficult to have more than one control function for hydraulic pump controlled by electronic type hydraulic valve due to the inconsistency of controllers. This paper proposes a multi-function control technique which controls continuously flow, pressure and power by using EPPR(Electronic Proportional Pressure Reducing) valve in swash plate type axial piston pump. Nonlinear mathematical model is developed from the continuity equation for the pressurized control volume and the torque balance for the swash plate motion. To simplify the model we make the linear state equation by differentiating the nonlinear model. A reaction spring is installed in servo cylinder to secure the stability of the control system. We analyze the stability and disturbance by using the state variable model. Finally, we review the control performances of flow, pressure and power by tests using PID controller.

A Study on the Energy Saving Hydraulic System Using Constant Pressure System (정압력원을 이용한 에너지 절감 유압 시스템에 관한 연구)

  • Cho, Y.R.;Yoon, J.I.;Yoon, J.H.;Lee, M.S.;Jo, W.K.;Yoon, H.S.;Ahn, K.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.1
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    • pp.7-12
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    • 2007
  • It is strongly requested to reduce fuel consumption because of high oil price and exhaust gases of road vehicles for environmental preservation. To solve these problems, several types of hybrid vehicles have been developed. Among them, flywheel hybrid vehicle using variable displacement pump/motor was already proposed as one of the feasible hybrid systems in place of hybrid vehicle by the conventional storage battery. The proposed flywheel hybrid vehicle is to keep constant pressure of high pressure line by the control of swash plate angle of flywheel pump/motor as pressure compensator. The efficiency of the overall system depends severely on the efficiency of hydraulic pump/motor in the energy saving hydraulic control system by simulation. According to the control methods of swash plate angle of piston pump/motor, there remain several problems to be solved. In this paper, experimental setup for energy saving is fabricated and the efficiency of energy saving is investigated by experiments with respect to various experimental conditions.

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An Experimental Study on the Energy Saving Hydraulic System using Constant Pressure System (정압력원을 이용한 에너지 절감 유압 시스템에 관한 실험적 연구)

  • Cho, Yong-Rae;Ahn, Kyoung-Kwan;Yoon, Ju-Hyeon;Lee, Min-Su;Jo, Woo-Keon;Yoon, Hong-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1081-1086
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    • 2007
  • It is strongly requested to reduce fuel consumption because of high oil price and exhaust gases of road vehicles for environmental preservation. To solve these problems, several types of hybrid vehicles have been developed. Among them, flywheel hybrid vehicle using variable displacement pump/motor was already proposed as one of the feasible hybrid systems in place of hybrid vehicle by the conventional storage battery. The proposed flywheel hybrid vehicle is to keep constant pressure of high pressure line by the control of swash plate angle of flywheel pump/motor as pressure compensator. The efficiency of the overall system depends severely on the efficiency of hydraulic pump/motor in the energy saving hydraulic control system by simulation. According to the control methods of swash plate angle of piston pump/motor, there remain several problems to be solved. In this paper, experimental setup for energy saving is fabricated and the efficiency of energy saving is investigated by experiments with respect to various experimental conditions.

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An Experimental Study on the Energy Saving Hydraulic Control System Using Constant Pressure System (정압력원을 이용한 에너지 절감 유압 제어 시스템에 관한 실험적 연구)

  • Cho, Yong-Rae;Ahn, Kyoung-Kwan;Kim, Jung-Soo;Yoon, Ju-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.68-76
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    • 2007
  • It is strongly requested to reduce fuel consumption because of high oil price and exhaust gases of road vehicles for environmental preservation. To solve these problems, several types of hybrid vehicles have been developed. Among them, flywheel hybrid vehicle using variable displacement pump/motor was already proposed as one of the feasible hybrid systems in place of hybrid vehicle by the conventional storage battery. The proposed flywheel hybrid vehicle is to keep constant pressure of high pressure line by the control of swash plate angle of flywheel pump/motor as pressure compensator. The efficiency of the overall system depends severely on the efficiency of hydraulic pump/motor in the energy saving hydraulic control system by simulation. According to the control methods of swash plate angle of piston pump/motor, there remain several problems to be solved. In this paper, experimental setup for energy saving is fabricated and the efficiency of energy saving is investigated by experiments with respect to various experimental conditions.

Characteristics of Lubrication between Slipper and Swashplate in Swashplate Type Hydraulic Piston Pump (사판식 유압 피스톤 펌프의 슬리퍼와 사판 간의 윤활 특성)

  • Cho, Ihnsung
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.186-191
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    • 2013
  • Hydraulic systems are used to transform mechanical energy into fluid energy and vice versa. They are widely applied in various industries; e.g., they are used in automobiles, public works, rockets, machine tools, heavy construction equipment, and airplanes. Hydraulic pumps are used to transform the energy in these systems. In this study, with the basic operation principles as a starting point, I attempted to clarify how the shape of a slipper affects the lubrication characteristics under practical conditions. A swashplate with a tilt angle of zero and capable of rotating motion was used, along with other devices. A slipper was located at 45 mm eccentricity from the center of the swashplate. The results of this experiment indicated that the shape of the bottom surface of a slipper affects the load capacity, leakage flow, and lubrication characteristics and that the slipper is one of the most important parts for improving the pump efficiency.

Stress Analysis of the Cylinder Block and the Valve Plate of the Swash Plate Type Oil Hydraulic Piston Pump (사판식 유압 픽스톤 펌프의 실린더블록과 밸브 플레이트의 응력해석)

  • Kim J. H.;Cho I. S.;Baek I. H.;Jung Jae-Youn;Oh Suk-Hyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.255-260
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    • 2004
  • Recently, the technologies related to the swash plate type oil hydraulic piston pump are requiring extreme technologies to overcome the limit of high efficiency in cope with high speed and pressure, and are devoted to compact the unit, to gain low noise level, and to adopt electronic technologies, and the question regarding to maximize the mechanical efficiency, that is, to minimize the torque loss by minimizing the leakage loss in the relative sliding region but these are in trade-off relation that tribological responding is very difficult. Cylinder block-valve pate in high speed relative sliding motion has the characteristics that should be extremely controlled for the optimization of these leakage loss and mechanical efficiency, and pressure resistance designing of them is important for high pressure performance. But, studies on the stress analysis of these parts have not been performed briskly, so in this paper the stress distribution and the region where the highest displacement appears are described through the static stress analysis using CATIA V5. Through the future studies on these theme, it has the purpose of finding the suitable materials for the other parts as well as cylinder block and valve plate, in cope with high pressure operation through the stress analysis with the most similar conditions for the practical operation.

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