• Title/Summary/Keyword: Surface treatment of Iron

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Effect of Phosphate Surface Treatment on the Localized Corrosion Resistance of UNS G41400 Steel (UNS G41400 강의 인산염 표면 처리에 따른 국부 부식 저항성)

  • Jun-Seob Lee;Siwook Park
    • Corrosion Science and Technology
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    • v.22 no.6
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    • pp.429-434
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    • 2023
  • This study investigated the localized corrosion behavior of a UNS G41400 steel surface treated with manganese phosphate. The phosphate coating, primarily composed of oxygen (O), phosphorus (P), and manganese (Mn) elements, had an approximate thickness of 6 ㎛. The particles comprising the coating varied in size by several micrometers; smaller particles were mainly composed of O, P, Mn, and iron (Fe) elements, indicating incomplete formation of the manganese phosphate film. Potentiodynamic polarization curves revealed a decrease in anodic current after surface treatment and a shift in corrosion potential toward the noble direction after treatment. After immersion in a 3.5 wt% NaCl solution for 96 hours, localized corrosion was observed, with some regions retaining residual phosphate film. Even though localized corrosion occurred on the treated surface, it was less severe than that on the untreated UNS G41400 steel surface. These findings suggest that manganese phosphate coating improved resistance to localized corrosion.

A Study on the Gaseous Nitrocarburising of Cast Irons (주철의 가스질화침탄처리)

  • Kim, Y.H.;Yoon, H.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.2
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    • pp.71-77
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    • 2003
  • We investigate the phase formation in the compound layer of cast irons during the gaseous nitrocarburising of four different cast irons, that contain different types of graphites in the shape and size. We examine the change in the surface roughness with the nitrocarburising time. The observation of cross-sectional microstructure and X-ray diffraction analysis indicate that the compound layer consists of single ${\varepsilon}-Fe_{2-3}(N,C)$ phase and that its thickness increases in a parabolic manner with the treatment time. The surface roughness parameters, Rz and Ra increase with increasing treatment time. In other words, the roughness parameters increase as the thickness of compound layer increases. The parameters also depend on the shape and size of graphite in the individual cast irons.

Influence of Artificial Defect on Fatigue Limit in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철의 피로한도에 미치는 인공결함의 영향)

  • Kim, Min-Geon;Kim, Jin-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1922-1928
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the influence of artificial defects on fatigue limit in annealed and austempered ductile iron. Obtained main results are as follows : (1) Artificial defect(micro hole type, dia.<0.4 mm) on specimen surface did not bring about a obvious reduction of fatigue limit in austempered ductile iron(ADI) as compared with annealed ductile iron. (2) According to the investigation of $\sqrt{area}_c$ which is the critical defect size to crack initiation at artificial defect, $\sqrt{area}_c$ of ADI is larger than that of annealed ductile iron. This shows that the situation of crack initiation at artificial defect in ADI is more difficult in comparison with annealed ductile iron. (3) One of the reasons for the low rate of crack initiation from artificial defect in ADI is that the resistance of matrix to crack initiation is higher than that of annealed ductile iron. (4) In case that the $\sqrt{area}$ of artificial defect and graphite nodule is the same, the rate of crack initiation from graphite nodule is higher than that from artificial defect. This reason is that the serious ruggedness around graphite nodule is formed by austempering treatment.

Heavy Metal Removal from Drinking Water using Bipolar Surface Modified Natural Mineral Adsorbents (천연광물의 양극성 표면개질을 이용한 상수원수 중 중금속제거 특성)

  • Kim, Nam-youl;Kim, Younghee
    • Journal of Environmental Health Sciences
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    • v.45 no.6
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    • pp.561-568
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    • 2019
  • Objectives: The most commonly detected heavy metals in rocks and soils, including Pb, Cd, Cu, Fe, Mn and As, are representative pollutants discharged from abandoned mines and have been listed as potential sources of contamination in drinking water. This study focused on increasing the removal efficiency of heavy metals from drinking water resources by surface modification of natural adsorbents to reduce potential health risks. Methods: Iron oxide coating and graft polymerization with zeolites and talc was conducted for bipolar surface modification to increase the combining capacity of heavy metals for their removal from water. The removal efficiency of heavy metals was measured before and after the surface modification. Results: The removal efficiency of Pb, Cu, and Cd by surface modified zeolite showed 100, 92, and 61.5%, respectively, increases compared to 64, 64, and 38% for non-modified zeolite. This implies that bipolar surface modified natural adsorbents have a good potential use in heavy metal removal. The more interesting finding is the removal increase for As, which has both cation and anion characteristics showing 27% removal efficiency where as non-modified zeolite showed only 2% removal. Conclusions: Zeolite is one of the most widely used adsorptive materials in water treatment processes and bipolar surface modification of zeolite increases its applicability in the removal of heavy metals, especially As.

A Study on Surface Properties in SUS 300 base Stainless Steel (SUS 300계 스테인리스강의 표면특성에 관한 연구)

  • Lee, K.K.;Yoon, D.J.;Ghi, W.B.;Choi, D.C.;Lee, D.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.1
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    • pp.31-39
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    • 1999
  • In the present study, oxidation behavior of 304 and 316 stainless steels was investigated. After solution treatment, specimens were polished up to $1{\mu}m$ $Al_2O_3$ grade and then subjected to oxidation treatment in dry air. The range of temperature was used for oxidation treatment at $300^{\circ}C{\sim}500^{\circ}C$ and TEM was used for analyzing the components and structure of oxide film. Also, these results were compared with the results of ESCA and TG. According to the results of TEM analysis, it was found that Cr oxide film was formed on top of the surface after room temperature oxidation but amorphous Fe oxide was formed on top of the surface and polycrystalline $(Cr,Fe)_2O_3$ was formed below the amorphous Fe oxide layer after $500^{\circ}C$ oxidation treatment. The oxidized specimens at $500^{\circ}C$ showed that 316 stainless steel resists more strongly to grain and grain boundary oxidation than 304 stainless steel. These results suggested that Mo component resolved in 316 stainless steel matrix suppressed the formation of Cr carbide which may results in local Cr deplete area.

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Arsenic Removal using the Surface Modified Granular Activated Carbon treated with Ferric Chloride (염화철(III)로 표면개질 활성탄을 이용한 비소제거)

  • Park, Y.R.;Hong, S.H.;Kim, J.H.;Park, J.Y.
    • Journal of Korean Society of Water and Wastewater
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    • v.26 no.1
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    • pp.77-85
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    • 2012
  • The present study investigates treatment methods for removal of arsenic from wastewater. The granular activated carbon (GAC) with the coating of iron chloride ($FeCl_3$) was used for the treatment of a low concentration of arsenic from wastewater. Batch experiments were performed to investigate the synthesis of Fe-GAC (Iron coated granular activated carbon), effects of pH, adsorption kinetics and the Langmuir model. The synthesized Fe-GAC with 0.1 M $FeCl_3$ shows best removal efficiency. Adsorption studies were carried out in the optimum pH range of 4-6 for arsenic removal. The Fe-GAC showed promising results by removing 99.4% of arsenic. In the adsorption isotherm studies, the observed data fitted well with the Langmuir models. In continuous column study showed that As(V) could be removed to below 0.25 mg/L within 1,020 pore volume. Our results suggest that the surface modified granular activated carbon treated with $FeCl_3$ for effective removal of arsenic from wastewater.

The Microstructure Changes of Continuous Cast iron Rods According to the Heat-Treatment Conditions (열처리 조건에 따른 주철연속주조봉의 미세조직 변화)

  • Kim, Tae-Bong;Kim, Seon-Hwa;Park, Sang-Jun
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.173-180
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    • 2000
  • The microstructure changes of the matrix and the graphites were observed by optical microscope and the average hardness number was investigated according to the heat-treatment conditions of the cast iron rods by the horizontal continuous casting process in 35 mm diameter. The three kinds of heat-treatments were introduced. The first treatment was performed at 900, 950, and $1000^{\circ}C$ for 2 hours and the second treatment was conducted during 5, 10, and 15 hours at $1000^{\circ}C$ respectively. The third treatments were the two-cyclic heat-treatment and the three-cyclic heat-treatment at $1000^{\circ}C$ during 2 hours. The matrix microstructure of the specimens to be treated at various temperatures for 2 hours was the ferrite to be transformed from the pearlite The hardness number of the center of the samples according to the heat treatment time at $1000^{\circ}C$ was higher than that of the surface area because of the martensite formation in the center. Also, in the cyclic heat-treatments, the hardness number of the two-cycle treatment specimens increased because of the martensite formation in the center.

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The Characteristics of Compound Layers Formed during Plasma Nitrocarburising in Pure Iron (플라즈마 침질탄화처리된 순철의 화합물층 특성)

  • Cho, H.S.;Lee, S.Y.;Bell, T.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.3
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    • pp.143-150
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    • 2000
  • Ferritic plasma nitrocarburising was performed on pure iron using a modified DC plasma unit. This investigation was carried out with various gas compositions which consisted of nitrogen, hydrogen and carbon monoxide gases, and various gas pressures for 3 hours at $570^{\circ}C$. After treatment, the different cooling rates(slow cooling and fast cooling) were used to investigate its effect on the structure of the compound layer. The ${\varepsilon}$ phase occupied the outer part of the compound layer and ${\gamma}^{\prime}$ phase existed between the ${\varepsilon}$ phase and the diffusion zone. The gas composition of the atmosphere influenced the constitution of the compound layer produced, i.e. high nitrogen contents were essential for the production of ${\varepsilon}$ phase compound layer. It was found that with increasing carbon content in the gas mixture the compound layer thickness increased up to 10%. In the gas pressure around 3 mbar, the compound layer characteristics were slightly effected by gas pressure. However, in the low gas pressure and high gas pressure, the compound layer characteristics were significantly changed. The constitution of the compound layer was altered by varying the cooling rate. A large amount of ${\gamma}^{\prime}$ phase was transformed from the ${\varepsilon}$ phase during slow cooling.

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Manufacturing of a Treatment Agent for Corrosion Oxides of Iron Relics (철기 유물 부식 산화물 처리제의 제조)

  • Yang, Eun Hee;Han, Won-Sik;Choi, Kwang-Sun;Hong, Tae-Kee
    • Korea Science and Art Forum
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    • v.30
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    • pp.251-261
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    • 2017
  • Metal is a material that has exerted a lot of influence on the development of human cultures, and has closely connected with our life from the past to the present. Types of metal we have used from the prehistoric times are varied, and iron relics take the largest percentage of metal relics excavated in our country. The biggest threat to the existence of iron relics ranging from excavated relics to the ones that are transmitted is the process of corrosion, and physical removal has been used the most for removing corroded oxides. For details for removal of corrosion oxides, this thesis aimed to research on the chemical corrosion oxides remover that protects parent material of iron relics but treats corrosion oxides only. For safe and effective removal of corrosion oxides of iron relics, this study was conducted aiming at finding the possibility of and optimized composition for removal of iron relics corrosion oxides by manufacturing new acid, alkaline and neutral oxides removers and changing their composition variously, exploring the possibility by applying the agents to modern relics. The results of this study are as follows: First, the acid solution removed only some part of corrosive substance oxidized on the surface of metal specimen. Second, the application of each of alkaline and neutral solution resulted in remaining black-colored corrosive substance, but it was removed when the quantity of the solution and the duration of application are increased. Third, All the three solutions did not cause any damage to parent material in the course of application, and showed the result that they are capable of removing unstable oxide layer while protecting parent material and stable corrosive layer as the solutions would be able to deal with situation by a relic only through the control of concentration of solution and duration of application.

The Effect of Heat Treatment on the Thermal Expansion Behavior of Electroformed Nano-crystalline Fe-42 wt%Ni Alloy

  • Lee, Minsu;Han, Yunho;Yim, Tai Hong
    • Journal of the Korean institute of surface engineering
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    • v.47 no.6
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    • pp.293-296
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    • 2014
  • Fe-Ni has been of great interest because it is known as one of low thermal expansion alloys as various application areas. This alloy was fabricated by electroforming process, and effect of heat treatment on thermal expansion and hardness was investigated. Nano-crystalline structure of 13.3 - 63.5 nm in size was observed in the as-deposited alloy. To investigate the effect of heat treatment on grain growth and mechanical/thermal properties, we conducted hardness and coefficient of thermal expansion (CTE). From this, we confirmed these properties were varied by heat treatment. In this nano-crystalline alloy, we could observe abnormal behavior in thermal expansion between $350-400^{\circ}C$. Additionally, an abrupt change in hardness has also been observed. However, once the grains grow up to micro-sized the mechanical and thermal properties mentioned above were stabilized similar to those of bulk alloys due to heat treatment.