• 제목/요약/키워드: Surface treatment of Iron

검색결과 218건 처리시간 0.011초

Functional Characteristics of Nakdong Technique Treated on Paulownia Wood Surface

  • LEE, Chaehoon;JUNG, Hwanhee;CHUNG, Yongjae
    • Journal of the Korean Wood Science and Technology
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    • 제49권1호
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    • pp.82-92
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    • 2021
  • Nakdong technique is an unfamiliar scorching treatment using an iron heated in a kiln over 1000℃. It is a typical convention in Asian countries to treat Nakdong on the surface of paulownia species. The scorching treatment changes the surface characteristics as well as the color of the wood. This study focused on the effects of functional features such as water resistance, anti-mold, anti-termite, and sound improvement because this treatment is usually used on paulownia wood-bodied musical instruments surface. It took 28'57" for Nakdong-iron treated surface to absorb a droplet of water. The absorbance time of iron treated surface was longer than that of torch treated one. There was no noticeable effect on the anti-mold test. On the anti-termite test, there was nearly 3% more mean mass loss on the torch samples than controlled and iron treated ones. In examining the sound radiation coefficient before and after Nakdong treatment, the Nakdong-iron treated surface showed an increase in the average value of 1.2 m4/kg s, which means that it has sound quality improvement. Through this research, the Nakdong technique results are expected to be used as basic-data for further research and give a practical idea for using the traditional treatment method on the wood surface.

저압가스질화에서 탄소강의 초기 화합물층 형성 거동 (Behavior of Initial Formation of Iron Nitride on Carbon Steel at Low Pressure Gas Nitriding)

  • 김윤기;김상권
    • 한국표면공학회지
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    • 제44권3호
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    • pp.75-81
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    • 2011
  • Growth behaviors of iron-nitride on S45C steels at low pressure gas nitriding were examined. Surfaces of the steels covered with fine and porous oxide during the pre-oxidation using $N_2O$ gas. Well faceted particles connected with them were observed after 1 min nitriding. They grew steadily and filled inter-pores during additional nitriding process. From the X-ray diffraction analysis, ${\gamma}'$-iron nitride was dominantly formed at the initial stage but the amount of ${\varepsilon}$-iron nitride was rapidly increased as nitriding treatment time. The porous layer was formed on the particles and thickened up to half of nitride layer after 60 min nitriding. The observed growth behaviors were discussed in internal stress related with volume expansion involved in transforming from iron to iron-nitrides.

Improving of Corrosion Resistance of Aluminum Alloys by Removing Intermetallic Compound

  • Seri, Osami
    • Corrosion Science and Technology
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    • 제7권3호
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    • pp.158-161
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    • 2008
  • It is well known that iron is one of the most common impurity elements found in aluminum and its alloys. Iron in the aluminum forms an intermetallic compounds such as $FeAl_3$. The $FeAl_3$ particles on the aluminum surface are one of the most detrimental phases to the corrosion process and anodizing procedure for aluminum and its alloys. Trial and error surface treatment will be carried out to find the preferential and effective removal of $FeAl_3$ particles on the surfaces without dissolution of aluminum matrix around the particles. One of the preferable surface treatments for the aim of getting $FeAl_3$ free surface was an electrochemical treatment such as cathodic current density of $-2kAm^{-2}$ in a 20-30 mass% $HNO_3$ solution for the period of 300s. The corrosion characteristics of aluminum surface with $FeAl_3$ free particles are examined in a $0.1kmol/m^3$ NaCl solution. It is found that aluminum with free $FeAl_3$ particles shows higher corrosion resistance than aluminum with $FeAl_3$ particles.

구상흑연주철의 열처리에 따른 미세조직 및 경도 변화 (Change in Hardness and Microstructure with Quenching and Tempering of Ductile Cast Iron)

  • 정우창
    • 열처리공학회지
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    • 제21권2호
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    • pp.69-78
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    • 2008
  • Differences in hardness and microstructure between surface and area at 0.3 mm below the surface after quenching and tempering of ductile cast iron for rear planet carrier of automotive transmission have been investigated. Microstructure of ductile cast iron consisted of ferrite, pearlite, and nodular graphite. The amount of pearlite increased with going down to the half-thickness area. It was found that Cr and Mo segregated to the pearlite and the pearlite transformed to the harder martensite during quenching. The martensite was more resistant to the decomposition to ferrite and cementite during tempering because of segregation of Cr and Mo, resulting in the harder tempered martensite. Consequently, the hardness of the surface with less amount of pearlite, corresponding to the harder martensite in the quenched and tempered microstructure, was lower than that of the area at 0.3 mm below the surface.

Effect of Shot Peening on Microstructural Evolution of 500-7 Ductile Cast Iron

  • Zhang, Yubing;Shin, Keesam
    • Applied Microscopy
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    • 제48권3호
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    • pp.73-80
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    • 2018
  • Ductile cast iron is widely used for many automotive components due to its high wear resistance and fatigue resistance in addition to the low cost of fabrication. The improvement of wear resistance and fatigue properties is key to the life time extension and performance increase of the automobile parts. Surface nanocrystallization is a very efficient way of improving the performance of materials including the wear- and fatigue-resistance. Shot peening treatment, as one of the popular and economic surface modification methods, has been widely applied to various materials. In this study, ductile cast iron specimens were ultrasonic shot peening (USP) treated for 5 to 30 min using different ball size. The microstructures were then microscopically analyzed for determination of the microstructural evolution. After the USP treatment, the hardness of pearlite and ferrite increased, in which ball size is more effective than treatment time. With USP treatment, the graphite nodule count near the surface was decreased with grain refinement. The lager balls resulted in an increased deformation, whereas the smaller balls induced more homogenously refined grains in the deformation layer. In addition, formation of nanoparticles was formed in the surface layer upon USP.

실시간 출력 제어를 통한 구상흑연 주철의 레이저 표면경화 특성 (Characteristics of Surface Hardening by Laser Power Control in Real Time of Spheroidal Graphite Cast Iron)

  • 김종도;송무근
    • 한국레이저가공학회지
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    • 제18권2호
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    • pp.1-4
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    • 2015
  • This study is related to the surface hardening treatment to spheroidal graphite cast iron for die by using high power diode laser. Laser device used in this experiment is capable of real-time laser power control. This is because the infrared temperature sensor (two color pyrometer) attached to the optical system measures the surface temperature of specimen and adjusts the laser power in real time. The surface treatment was carried out with the change of heat treatment temperature at the beam travel speed 3 mm/sec. Hardened width and depth was measured and hardened zone was analyzed by micro vickers hardness test in order to research the optimum condition of heat treatment. The changes in microstructure of the hardened zone also was examined. As a result of hardness measurement and observations on microstructure of hardened zone, hardness increased over three times as compared with base metal because the martensite was formed on the matrix structure.

침염시킨 철기 유물 표면 위에 형성된 부식 생성물과 탈염처리에 대한 연구 (A Study on Desalization and Corrosion Products Formed on Salinized Archaeological Iron Artifacts)

  • 민심근;이재형;이재봉;안병찬
    • 한국표면공학회지
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    • 제40권1호
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    • pp.44-56
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    • 2007
  • Excavated archaeological iron artifacts are usually conducted the conservation treatment for removal of chloride ions in the corrosion products. However, some iron artifacts are corroded again even after the conservation treatment due to unremoved chloride ions. Therefore, it is important to prevent desalinized artifacts from the occurrence of corrosion after the treatment. In this paper, we investigated the characteristics of corrosion products on salinized iron artifacts and evaluated the variety of desalination methods such as autoclave, intensive washing and NaOH. It was also found that ${\beta}-FeOOH$ (Akaganeite) played an important role on the occurrence of corrosion and the treatment for removal of chloride ions. The extents of desalination were compared between the desalination methods. Results showed that the autoclave method represented the highest efficiency for desalination while the intensive washing method was the lowest.

금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(I) - 금형재료에 따른 표면경화 특성 - (A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(I) - Characteristics of Surface Hardening by Die Materials -)

  • 김종도;송무근;황현태
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권8호
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    • pp.1041-1047
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    • 2011
  • 본 연구에서는 거의 모든 기반산업에서 필수적인 생산기술로 사용되고 있는 금형의 기계적 성질을 향상시키기 위해 고출력 다이오드 레이저를 이용하여 두 종류의 금형재료용 주철을 표면경화처리하였다. 우선, 구상흑연 주철인 FCD550 소재에 대하여 열처리 특성을 파악한 후, 편상흑연 주철인 HCI350 소재를 열처리하여 두 소재의 표면경화 특성을 비교하였다. 경화부의 경도는 두 시험편 모두 모재에 비해 3배 이상의 경도 상승을 보였지만, 재료에 포함된 흑연의 함유량 및 형상의 차이에 의한 재료의 열전도도에 따라서 FCD550 소재에 비해 HCI350이 열처리하는데 있어서 더 많은 입열이 요구되었다.

수원시 꽃뫼 유적 출토 철제유물의 미세조직 분석 (Microstructure investigation of iron artifacts excavated from Kkonmoe relic located in Suwon-si)

  • 유재은;고형순;이재성
    • 보존과학연구
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    • 통권23호
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    • pp.131-147
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    • 2002
  • Kkonmoe relic located in Jangan-gu, Suwon-si, Gyeonggi-do Provinceis an example of the wide chronology from the Three Kingdoms Period to Joseon Dynasty. Examinations on a forged iron ax, a cast iron ax and an iron sickle excavated from this relic revealed the microstructure structure of the metal and the manufacturing technologies. Microstructure investigation was carried out with a metallurgical microscope and a Vickers hardness tester was used to measure the hardness of the micro structures. The test results show that the forged iron ax has a ferrite and pearlitestructure. It is made of low carbon steel and then carbonized to increase carbon content. After carbonization, the surface grains are reworked and the surface decarbonized. In case of the iron sickle, it is forged from low carbon steel, then carbonized and hardened, to increase overall strength. The sickle blade is carbonized and quenched after forging, resulting in afirm, solid blade. Heat treatment to remove brittleness is not applied to the cast ironartifact, which is manufactured by solidifing hypo-eutectic cast iron with a3-4% carbon content and white cast iron. All artifacts are produced from steel and subjected to a carbonization process. To increase hardness of the blade, additional heat treatment is applied.

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금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(III) - 경화부의 미세조직 특성 - (A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(III) - Characteristics of Microstructures in Hardened Zone -)

  • 김종도;송무근;황현태
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권1호
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    • pp.78-84
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    • 2012
  • 금형의 공정 과정에서 금형과 성형품 사이에서 발생하는 마찰로 인해 발생하는 금형의 마모가공차로 작용하여 성형 품질을 저하시킬 수 있다. 따라서 금형의 내마모성을 향상시키기 위해 질화나 침탄처리, 화염 및 고주파 표면처리 등의 방법들이 적용되어 왔다. 하지만 형상의 제한이나 제품의 변형 등과 같은 문제점을 수반하고 있기 때문에, 이러한 문제점을 해결할 수 있는 표면처리 방법으로써 레이저 표면처리 기술이 검토되고 있다. 따라서 본 연구에서는 고출력 다이오드 레이저를 이용, 금형재료용 주철의 표면처리를 시도하였다. 앞서 제1보와 제2보의 논문에서는 금형의 재료 및 형상의 차이에 따른 열처리 특성을 비교하였다면, 본 논문에서는 열처리 후 생성되는 경화부, 경계부위 및 모재의 조직적 차이를 분석하기 위해 광학 현미경 및 전자 현미경을 이용하여 미세조직을 관찰하고, EDS를 통해 조직의 상태를 파악하였다. 미세조직 관찰 결과, 경화부는 침상의 마르텐사이트 조직이 형성되어 있었다.