• 한국표면공학회지
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• 제43권5호
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• pp.230-237
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• 2010

FTMP(friction thermo-mechanical process) is an adaptation of friction stir welding, and can be used as a generic process to modify the microstructure at selective locations. In this study, in order to analyze characteristics of surface modification of ACA4 castings by FTMP, change of rotating speed(R/S) and traveling speed(T/S) of tool were applied as conditional parameter. Analysis of microstructure, hardness, surface roughness and depth of modified zone(MZ) were searched. The best condition were obtained at R/S 600 rpm and T/S 100 mm/min. At this time, hardness was 82 HV, the surface roughness was 0.07 mm and the depth at MZ was 1.72 mm. Free defects microstructure and fine Si particles formation and strong forging effects were analyzed at MZ.

• International Journal of Precision Engineering and Manufacturing
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• 제8권4호
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• pp.50-55
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• 2007

Stereolithography (SLA) is a technique using a laser beam to cure a photopolymer liquid resin with three-dimensional computer-aided design (CAD) data, The accuracy of the prototype, the build time, and the cured properties of the resins are controlled by the SLA process parameters such as the size of the laser beam, scan velocity, hatch spacing, and layer thickness, In particular, the size of the laser beam is the most important parameter in SLA, This study investigated the curing properties of photopolymers as a function of the laser beam size, The cure width and depth were measured either on a single cure line or at a single cure layer for various hatch spacings and laser beam sizes, The cure depth ranged from 0.23 to 0.34 mm and was directly proportional to the beam radius, whereas the cure width ranged from 0.42 to 1.07 mm and was inversely proportional to the beam radius, The resulting surface roughness ranged from 1.12 to $2.23{\mu}m$ for a ratio of hatch spacing to beam radius in the range 0.5-2.0 at a beam radius of 0.17 mm and a scan velocity of 125 mm/sec.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.875-879
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• 2000

In the previous report1), the grinding characteristics of quartz were investigated. In this paper, the grinding mechanisms of brittle materials including ceramics and quartz are modeled and a new parameter SDR(Surface roughness Direction Ratio) is proposed to characterize the grinding mechanisms of such materials. A set of experiments were performed to verify the effectiveness of the suggested parameter. The experimental results indicate that the plastic deformation is the dominant material removal mode at the grinding conditions which show the higher value of SDR. In the case of quartz, the material was removed by brittle fracture in a lower value of SDR and by plastic deformation in a higher value of it. SDR is not affected by wheel mesh size when brittle fracture occured. But in the plastic deformation case, SDR value increases with wheel mesh size.

• 대한기계학회논문집A
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• 제27권4호
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• pp.485-490
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• 2003

RP(Rapid Prototyping) has been used in the various industrial applications. This paper presents the optimization techniques fur fabricated 3D model design using RP machine for the medical field. Once the original brain model data are obtained from 2D slices of MRI/CT machine, the data can be modeled as an optimal ellipse. The objective of this study includes optimization of fabrication time and surface roughness using the adaptive slicing method. It can reduce fabrication time without losing surface roughness quality by accumulating the slices with variable thickness. According to the parameter tuning and synthesis of its effect, more suitable parameter values can be obtained by enhanced 3D brain model fabrication. Therefore, accurate 3D brain model fabricated by RP machine can enable a surgeon to perform pre-operation. to make a decision for the operation sequence and to perceive the 3D positions in prototype, before delicate operation of actual surgery.

• 한국정밀공학회지
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• 제20권2호
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• pp.76-84
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• 2003

Stereolithography is the technique using a laser beam to cure a liquid resin, a photopolymer, with three dimensional computer-aided design (CAD) data. The build parameters of stereolithography such as beam size, scan velocity. hatch spacing, layer thickness and etc. are determined by the accuracy of prototype, the build time and the cured properties of the resin. In particular, beam size is important processing parameter fur the other parameters. Therefore, this study observed the cured property to beam size. For this purpose, according to hatch spacing and beam size, the cure width and depth were measured on single cured line. Also, the cure width and depth were measured at single cured layer As a result of experiments. cure depth which varied from 0.23mm to 0.34mm was directly proportioned to beam radius. on the other hand, cure width which varied from 0.42mm to 1.07mm was inversely proportioned to beam radius. Surface roughness varied from 1.12 to 2.23 m for the ratio of hatch spacing to beam radius.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.681-684
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• 2005

The old technique of sandblasting which has been used for paint or scale removing, deburring, and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than 100um. A large number of Investigations on the abrasive jet machining with output parameters as material removal rate, penetrate and surface finish have been carried out and reported by various authors. In this paper, we investigated the effect of surface characteristics and surface shape of the abrasive jet machined glass surface under different blasting parameter. and finally we established a model for abrasive flow machining process, and compared with experimental results.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.52-57
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• 1993

In this study, the inclined endmilling process with a 3-axis machining center using inalined jigs is introduced for the purpose of reducing overall Dies/Molds machining time and improving the machining accuracies. In order to analyse the cutting mechanism of a given endmill more accurateky, the unification of the cutting mechanism model of 3-different-kind endmills is examined by using the mose radius as a parameter. By adding radial runouts as a parameter which influences on surface roughness, the superposition method which defines the effective cusp heigh superposing the cutter mark height and the conventional cusp height is modified. And 3-D surface topography predicted in this paper looks like the surface normally observed in practice. Through machining experiments, the adequacy of the superposition algorithm was confirmed.

• 한국정밀공학회지
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• 제12권3호
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• pp.119-129
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• 1995

In this paper, the inclined endmilling process with a 3-axis machining center using inclined jigs is introduced for the purpose of reducing overall Dies/Molds machining time and improving the machining accuracies. In order to analyze the cutting mechanism of a given endmill more accurately, the unification of the cutting mechanism model of 3-different- kind endmills is carried out by using a nose radius as a parameter. By adding radial runouts as a parameter which influences on surface roughness, the superposition method which defines the effective cusp height superposing the cutter mark height and the conventional cusp height is advanced. And 3-D suface topography predicted in this paper looks like the surface normally observed in practice. Through machining experiments, the adequacy of the superposition method was confirmed.

• 터널과지하공간
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• 제22권2호
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• pp.106-119
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• 2012

암석 절리면의 거칠기는 대부분 2차원 프로파일의 기하학적 특징에 초점을 맞추어 기술되어 왔다. 그러나 거칠기를 합리적으로 평가하기 위해서는 수직 및 전단하중하에서 실제 접촉 상태에 놓여 발현되는 유효 거칠기 특성을 적절히 반영할 수 있어야 한다. 본 연구에서는 편마암 인장 절리의 복제 시험편에 직접전단시험을 수행하고 전단 방향에 따른 강도 및 거칠기 특성을 고찰하였다. 이 과정에서 절리면의 3차원 형상을 삼각형 요소의 집합으로 재구성하고, 각 요소의 거칠기를 전단 방향에 따른 활성, 비활성 미세거�s각을 이용하여 정의하였다. 수치적 알고리즘을 이용하여 최대전단강도 발현 시 접촉면의 위치와 면적을 예측한 결과, 접촉면의 분포는 미세 거�s각의 분포와 밀접한 관계를 보였으며, 활성거�s각을 갖는 요소만이 전단 거동에 주도적인 역할을 수행하였다. 따라서 활성거�s각의 분포 특성을 모사할 수 있는 확률밀도함수를 제시하고, 이 과정에서 얻어지는 활성거칠 기계수 $C_r$을 암석 절리면의 새로운 거칠기 정량화 계수로 제안하였다. 각 시험편에 대한 전단방향에 따른 $C_r$과 실험 결과를 비교한 결과, $C_r$이 절리면의 거칠기를 정량화하고 전단 강도를 예측하는 데 있어 매우 유용한 파라미터임을 확인하였다.

• 한국산학기술학회논문지
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• 제13권12호
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• pp.5704-5708
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• 2012

본 논문에서는 DEA(Differential Evolution Algorithm)기법을 이용하여 트래버스 연삭의 최적 조건을 선정하기 위한 알고리즘을 제안하였다. 최적 연삭 조건 선정을 위한 가격함수는 가공 경비, 생산율 및 표면 거칠기 등의 다중 함수식을 이용하였다. 또한 연삭 조건에 대한 구속 조건으로 열 손상 효과, 가공 툴의 강성, 연삭 휠 마모 상수 및 표면 거칠기 등을 고려하였다. 알고리즘의 구현은 산업현장에서 널리 사용되는 LabView소프트웨어를 사용하였다. 제안된 알고리즘의 성능은 컴퓨터 시뮬레이션을 통해 GA알고리즘의 결과와 비교하여 검증하였다.