• Title/Summary/Keyword: Surface roughness parameter

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Assessment for Propagation Behavior and Fracture Surface of Mixed-mode Fatigue Crack by Fracture Surface-Roughness Induced Crack Closure (파면거칠기 유도 균열닫힘에 의한 혼합모드 피로균열의 전파거동 및 파면에 대한 평가)

  • Seo, Ki-Jeong;Lee, Jeong-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.432-440
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    • 2007
  • In this study, we have investigated the closure behavior of fatigue cracks in SAPH440 steel plates under a mixed-mode I+II loading. A crack image capturing system as a direct measuring method was used to measure the closure levels at a crack tip. The crack closure levels in the fluctuation and stable sections were increased with the increase of the mode mixture ratio. The mode mixture ratio independent fatigue crack propagation rates equation was calculated by considering mixed-mode crack closure levels. The equation was examined according to the application method of crack opening ratio. The fracture surface analysis by C-scan method was also performed in order to investigate the closure mechanism and propagation mode of crack under the mixed-mode I+II loading. The crack closure under the mixed mode I+II is confirmed as a surface roughness closure by the quantitative analysis of fracture surface using the proposed surface roughness parameter.

Directional Variations in Surface Roughness Determinations (측정방향에 따른 표면 거칠음 정도의 변화 양상)

  • Lee, Seok-Won
    • Journal of the Korean Geotechnical Society
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    • v.15 no.4
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    • pp.247-260
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    • 1999
  • It was found that surface roughness has a first-order effect on the interface shear strength and accordingly it should be accurately quantified if its role is to be properly understood. Most of the surface roughness parameters are based on the trisector approach (three dimensional parameter) which can provide a good measure of the surface roughness from a static perspective. However, if roughness is to be correlated with a directional sensitive parameter such as interface shear then a two dimensional parameter could be more meaningful if the roughness measurements are made parallel to the direction of shearing. In this paper, alternative roughness parameters which consider the direction of shearing are described. These directional parameters are compared with the existing roughness parameters, and the relationship between these directional and non-directional parameters are investigated. The surface roughness was quantified by using the Optical Profile Microscopy (OPM) method (Dove and Frost, 1996) based on the digital image analysis. The results showed that the various surface roughness parameters measured in this study exhibit similar trend of roughness values, so that, good relationships are obtained between these roughness parameters. As the surface roughness increases, the roughness values measured in trisector coupons are increasing higher than those measured in parallel coupons.

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Improvement of Surface Integrity in Hard Turning With Sensitivity Analysis of Cutting Parameter

  • Kong, Jeong-Heung;Park, Man-Jin;Kim, Jin-Hyun;Jang, Dong-Young;Han, Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.321-322
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    • 2002
  • This paper presents study of effects of cutting parameters such as cutting speed, feed rate and depth of cut on the surface roughness in hard turning. Taguchi Method and linear regression model of design parameters were utilized to identify the controlling process parameters that can monitor the surface roughness in the hard turning operation. In the process optimization, experimental planning was performed using the orthogonal array and concept of the signal-to-noise ratio. Cutting parameters such as speed, feed rate, and depth of cut were selected as process parameters and the ANOVA analysis showed that feed rate and cutting speed had more effect on the roughness variation that depth of cut.

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A Study on the Change of Suface Characteristics by plane suface Rolling(l) (평면 Rolling에 의한 표면특성 변화에 관한 연구(l))

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.1-5
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    • 1997
  • The plane surface rolling, one of the plastic working process, good surface condition due to increase of surface roughness and hardness. It is well known that mechanism of surface rolling depends upon rolling conditions such as rolling speed, contact pressure, step length of rolling, the shape of roller and mechanical properties of material. In this study, the optimal value of the above parameter on the surface roughness were investigated by using the rolling tool with NACHI 6000ZZ ball bearing outer races on machine structure carbon steel[SM45C]

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A Study on the Prediction Model of Surface Roughness by the Orthogonal Design for Turning Process (선반작업에서 직교계획법을 이용한 표면 거칠기 예측모델에 관한 연구)

  • 홍민성;염철만
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.89-94
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    • 2001
  • This paper presents a study of surface roughness prediction model by orthogonal design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed depth of cut, and nose radius on surface roughness. An effect of interaction between two parameters on surface roughness has also been investigated. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in turning process is a method to estimate the effects of cutting parameters on sur-face roughness.

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A study on statistical characteristics of time-varying underwater acoustic communication channel influenced by surface roughness (수면 거칠기에 따른 수면 경로의 시변 통신채널 통계적 특성 분석)

  • In-Seong Hwang;Kang-Hoon Choi;Jee Woong Choi
    • The Journal of the Acoustical Society of Korea
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    • v.42 no.6
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    • pp.491-499
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    • 2023
  • Scattering by Sea surface roughness occurs due to sea level roughness, communication performance deteriorates by causing frequency spread in communication signals and time variation in communication channels. In order to compare the difference in time variation of underwater acoustic communication channel according to the surface roughness, an experiment was performed in a tank owned by Hanyang University Ocean Acoustics Lab. Artificial surface roughness was created in the tank and communication signals with three bandwidths were used (8 kHz, 16 kHz, 32 kHz). The measured surface roughness was converted into a Rayleigh parameter and used as a roughness parameter, and statistical analysis was performed on the time-varying channel characteristics of the surface path using Doppler spread and correlation time. For the Doppler spread of the surface path, the Weighted Root Mean Square Doppler spread (wfσν) that corrected the effect of the carrier frequency and bandwidth of the communication signal was used. Using the correlation time of the surface path and the energy ratio of the direct path and the surface path, the correlation of total channels was simulated and compared with the measured correlation time of total channels. In this study, we propose a method for efficient communication signal design in an arbitrary marine environment by using the time-varying characteristics of the sea surface path according to the sea surface roughness.

Relationship between Working Parameter and Surface Nniformity of ITO coated Glass Substrate using Regression Analysis (회귀분석을 이용한 ITO 코팅유리기판의 표면균일도와 운전변수의 상관관계 분석)

  • 김면희;이상룡;이태영;배준영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1353-1356
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    • 2004
  • In recent year, OLED(organic light emitted display) is used as the next generation device of FPD. OLED have been replacing the flat panel display device such as LCD, STN-LCD and TFT because this device is more efficient, economic and simple than those FPD devices, and this need not backlight system for visualization. The performance and efficiency of OLED is related with surface defect of ITO coated glass substrate. The typical surface defect of glass substrate is nonuniformity and bad surface roughness. ITO coated glass substrate is destroied for inspection about surface roughness and non-uniformity. Generally detection of the defects in the surface for ITO coated glass substrate is dependent on operator's experience. In this research, relationship between working parameter and surface non-uniformity is studied using regression analysis.

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Structural Characteristisrics and Adhesion of Chemicaly Vapor Deposited TiN Films on Stainless Steels (화학증착된 TiN 박막의 구조적 특성 및 결합력에 관한 연구)

  • 이민섭;이성래;백영현
    • Journal of Surface Science and Engineering
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    • v.22 no.1
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    • pp.17-25
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    • 1989
  • The structural Charactesties and adhesion of chemically vapor deposited TiN film on stain less steels have been investated as functions of deposition temperature, surface roughness of sub state, and types of substrates. The grain zine and the lattice parameter of TiN film decreased with decreasing roughness of substates. The(200) preferred orientation was developed dominatly and the lattlice parameter decreased as temperature intereased reardless of the surdless roughnessand type of the substrates used. The surface morphology of TiN film changed from bushed crystal to a plate and then to pyamidal dense crystals with an increase in the deposition temperature. The adhesion of TiN films increased with coating thinkness and decreased with surface roughness in general. The calculations using a Bejamin & Weaver's model have been compard. Maximum valuse of adhesion energy calculated using Laguier's model were W304=331Jm-2,w410=113Jm-2,andW430=107jm-2

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Surface roughness evaluation in turning by an orthogonal array method (직교배열법에 의한 선삭가공시 표면거칠기 평가)

  • 배병중;박태준;양승한;이영문;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.862-865
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    • 2000
  • The object of this paper is to evaluate the surface roughness using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. $L_9{3^4}$ orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. And the analysis of variance (ANOVA)-test has been used to check the significance of cutting parameters. Using the result of ANOVA-test, the experimental equation of surface roughness, which consists of only significant cutting parameter - feed rate, has been developed. The coefficient of determination of this equation is 0.962.

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Prediction of Surface Roughness through Measuring Runout in High-speed Ball-End Milling (고속 볼엔드밀가공에서 회전오차의 측정을 통한 표면거칠기 예측에 관한 연구)

  • 김병국;이기용;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.889-893
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    • 1997
  • In this study the runout of spindle is selected as a parameter through which we could measure the machinability of machine and the quality of products. We experimented the effects of runout on surface roughness in high-speed ball-end milling by cutting HP4M workpiece in various cutting condition. It was founs that sunout makes a directive effects on surface roughness and the frequensy type of runout is more or loss similar with that of surface roughness. So the predcition of surface roughness could be possible through measuring the spindle runout.

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