• Title/Summary/Keyword: Surface roughness length

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Thermohydrodynamic Analysis Considering Flow Field Patterns Between Roughness Surfaces (미세 표면 거칠기에 지배되는 박막 유동장 형태를 고려한 윤활거동)

  • 김준현;김주현
    • Tribology and Lubricants
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    • v.19 no.3
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    • pp.167-177
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    • 2003
  • The study deals with the development of a thermohydrodynamic (THD) computational procedure for evaluating the pressure, temperature and velocity distributions in fluid films with very rough geometry. A parametric investigation is performed to predict the bearing behaviors in the lubricating film having the absorbed layers and their interfaces determined by the rough surfaces with Gaussian distribution. The layers are expressed as functions of the standard deviations of each surface to characterize flow patterns between both the rough sur-faces. The velocity variations and the heat generation are assumed to occur in the central (shear) zone with the same bearing length and width. The coupled effect of surface roughness and shear zone dependency on hydrodynamic pressure and temperature has been found in non-contact mode. The procedure confirms the numerically determined relationship between the pressure and film gap on condition that its roughness magnitude is smaller than the fluid film thickness.

A Study on Castability and Roughness of the Casts Using Non-precious Alloys (비귀금속 합금을 이용한 주조체의 주조성과 Roughness에 관한 연구)

  • Kim, Jang-Ju
    • Journal of Technologic Dentistry
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    • v.20 no.1
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    • pp.5-11
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    • 1998
  • The purpose of this study is to evaluate the castability and surface roughness of the casts using Non-percious alloys. For samples of 25 wax patterns, it is made from eight layers of sheet wax, arranged in the escalating layers. After fabricated wax patterns, using 5 kinds of Ni-Cr alloys is casted, and the casts are sandblasted. To castability, magnifier is used and values of surface roughness of the casts is measured with profilometer(tracing length 1.75mm, cutoff value 0.25mm) The results are as follows : 1. The castanbility of alloys, in case of C alloys, showed with $8.0{\pm}0.0000$, and in case of CS alloys and N alloys showed equal with $7.8{\pm}0.4472$, respectively. T alloys and V alloys showed equal with $7.2{\pm}0.4472$, respectively. 2. The values of surface roughness of the casts are decreased more T alloys than in case of order alloys, and in order, increased in case of CS alloys, C alloys, V alloys, N alloys, respectively.

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The Optimization of Ball End-Milling Parameters on the Surface Roughness of STD61 Steel using the Taguchi Method (Taguchi 방법을 이용한 STD61의 표면거칠기에 대한 볼 엔드 밀링 파라미터 최적화)

  • Ahmed, Farooq;Byeon, Ji Hyeon;Park, Ki Moon;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.153-158
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    • 2017
  • When considering the proper function and life cycle length of a product, its surface finish plays an important role. This experimental study was carried out to understand the effect of input factors on surface roughness and how it can be minimized by controlling the input parameters. This experimental work was performed by machining the surface of STD 61 blocks with a surface inclined at $30^{\circ}$ by ball end-milling and optimizing the input parameters using the Taguchi technique. Signal-to-Noise (S/N) ratio and analysis of variance (ANOVA) were applied to find the significance of the input parameters. The optimum level of input parameters to minimize surface roughness was obtained.

An Study on the Change of the critical J-value and the Fracture Morphology of the Vibration - Proof Natural Rubber due to Carbon Black (방진부품용 천연고무의 카본블랙에 의한 임계J값과 파단 모폴로지 변화에 관한 연구)

  • 김재훈;정현용;구병춘
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.72-79
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    • 2002
  • The effects of carbon black on the critical J-value and the surface fracture morpology of the carbon-black filled natural rubbers were investigated. Different kinds of carbon blacks resulted in different critical J-values, surface, and roughness. It was noticed that the critical J-value was almost the same regardless of the length of a pre-crack. In addition, different kinds of carbon blacks resulted in different fracture morphologies, and micro-scale and macro-scale roughnesses. The critical J-value could be linearly expressed by the micro-scale roughness and the macro-scale roughness and it seemed related to the size distribution of carbon black particles. And we also found that the macro-scale ms roughness was more sensitive than the micro-scale ms roughness to the critical J-value by the result of correlation coefficient, r$^2$.

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On the Characteristics in Surface Cutting for Face Cutter of Machining Center (머시닝센터 가공시 정면커터 표면가공특성 연구)

  • Park Dal Geun;Im Dae Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.21-26
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    • 2005
  • From on the machining center cutting work of 5534, the characteristics such as spindle speed and feed speed fir the third point height, average spacing of roughness peaks, bearing ratio, center line average, ten point height. experiments is roughness for sampling length determine to measuring length of cutting feed speed 200, 400, 600, 800mm/min and spindle speed 800, 1000, 1200, 1400rpm. Third point height is spindle speed with most suitable cutting condition 1000rpm. Third point height is feed speed with most suitable cutting condition 400mm/min. Average spacing of roughness peaks are spindle speed with most suitable cutting condition feed speed increased to average spacing of roughness Peaks are increased. Spindle speed increased to average spacing of roughness peaks are decreased. Bearing ratio is spindle speed with feed speed increased to bearing ratio decreased. Center line average is spindle speed with most suitable cutting condition at 1200rpm feed speed with most suitable cutting condition at 200mm/min to cutting foe roughness suddenly decreased. Ten point height is spindle speed with most suitable cutting condition 1200rpm at ten point height cutting face roughness to decreased and feed speed with most suitable cutting condition 800mm/min at ten point height cutting face roughness to decreased.

An Experimental Study of Roughness Effects on the Turbulent Flow Downstream of a Backward-Facing Step (조도가 후향계단 주위의 난류유동에 미치는 영향에 대한 실험적 연구)

  • 김병남;정명균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.2083-2099
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    • 1991
  • An experiment has been carried out to investigate the aerodynamic effect of surface roughness on the characteristics of the turbulent separation and reattaching flow downstream of a backward-facing step. The distributions of boundary layer parameters, forward-flow fraction and turbulent stresses in the region near the reattachment point are measured with a split film sensor. It is demonstrated that the streamwise distributions of the forward-flow fraction in the recirculation and reattachment regions are similar, independent of the roughness. The reattachment length is found to be only weakly affected by the roughness. It is also shown that the velocity profile on the rough surface approaches to that of the equilibrium turbulent boundary layer faster than that on the smooth surface in the redeveloping region after reattachment.

Micro Machining of Titanium Alloy Using Polycrystalline Diamond Tools (PCD 공구를 이용한 티타늄 합금의 미세 가공)

  • Moon, In Yong;Kim, Bo Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.284-291
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    • 2013
  • Micro cutting of titanium alloy by polycrystalline diamond (PCD) tools was studied. Micro electro discharge machining (MEDM) was used to fabricate customized micro shaping tools from PCD blank. The tool was used to machine micro grooves on Ti alloy and the effects of depth of cut and machining length on tool wear, burr and surface roughness were studied. The shaping tool has cutting edge of a few ${\mu}m$. The crater size of the tool surface was increased with increasing capacitance of EDM machining conditions, which was used to control the surface roughness of the machined micro grooves.

Study on Cutting Processing Characteristic of Ti alloy (Ti 합금의 절삭 가공특성에 관한 연구)

  • 반재삼;이경원;김규하;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1017-1020
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    • 2002
  • The pure Ti is taken annealing process for one hour at 90$0^{\circ}C$. The pure Ti is sufficient for ASTM B348 Grade2. The rolling mill roll the Ti-8Ta-3Nb(wt%) which became vacuum melting in arc furnace until the length is about 45mm and the thickness is about 6.05mm. Then it is made 6mm$\times$6mm$\times$44mm by wire cutting with EDM and it is made ∮ 6mm by rough cutting with the general purpose lathe. The machining accuracy of implant parts in the dental and medical science are decided by dimension, shpe, straightness, surface roughness. It is difficult to cut for the Ti alloy. It is caused problems of straight degree and surface roughness to the Ti alloy have many cases which length is smaller than diameter in cutting. Total 24 specimens different kind of 4 alloies are used in experiment to gain a cutting property. According to the cutting velocity, cutting depth, cutting temperature, feed and clearance angle experiments are performed. Conclusively it is expected that cutting depth of 0.5mm, feed velocity of 0.07mm/rev and cutting velocity of 80m/min could make a suitable result.

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Bone-to-Implant Contact according to the Surface Roughness of the Implants (임플란트의 표면조도가 골융합에 미치는 영향)

  • Choi, Kwi-Hyun;Herr, Yeek;Lee, Man-Sub;Kwon, Young-Hyuk
    • Journal of Periodontal and Implant Science
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    • v.33 no.4
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    • pp.717-728
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    • 2003
  • This study was performed to evaluate the difference of the bone-to-implant contact according to the surface roughness of the implants. Two beagles were used in the experiment. Extraction of the all premolars was performed in the mandible. In 3 months of healing, screw-shaped pure titanium machined surface implants (Implantium(R), Dentium Co. Korea), implants blasted with 45${\mu}m$ $TiO_2$ particles, (Implantium(R), Dentium Co. Korea) and implants blasted with 100${\mu}m$ $TiO_2$ particles (Implantium(R), Dentium Co. Korea) in diameter 3.4mm and length 6mm were installed in the edentulous mandible. Each dog was sacrificed at 4, 12 weeks after placement and then nondecalcified specimens were prepared for histologic analysis. The results of this study were as follows. 1. At 4 , 12 weeks after the surgery, bone-to-implant contact in the surface blasted with $TiO_2$ particles was higher than that in the pure titanium machined surface respectively. 2. Osseointegration in the surface blasted with 45${\mu}m$ $TiO_2$ particles was more increased than that in the surface blasted with 100${\mu}m$ $TiO_2$ particles. 3. Bone-to-implant contact was increased with time independent of surface roughness. 4. Bone formation was in the outfolded area more than inside the threads independent of surface roughness. From the above results, we were able t o find the most bone-to-implant contact in 45${\mu}m$ $TiO_2$ blasted implant.

Direct numerical simulations of the turbulent boundary layers over the rough walls (표면조도가 있는 난류경계층의 직접수치모사)

  • Lee, Jae-Hwa;Sung, Hyung-Jin
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.379-381
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    • 2011
  • Direct numerical simulations (DNSs) of spatially developing turbulent boundary layers (TBLs) over two-dimensional (2-D) and rod and three-dimensional (3-D) cube rough walls were performed to investigate the effects of streamwise spacing on the properties of the TBL The 2-D and 3-D roughness were periodically arranged in the downstream direction with pitches of px/k=2, 3, 4, 6, 8 and 10 and for the cube, the spanwise spacing is fixed to pz/k=2 with staggered array, where px and pz are the streamwise and spanwise spacings of the roughness and k is the roughness height. Inspection of the Reynolds stresses showed that except for px/k=2 and 3 over the 2-D rough walls, the effects of the surface roughness extend to the outer layer over the 2-D and 3-D rough walls and the magnitude of the Reynolds shear stress in the outer layer is increased with proportion to px/k. However, such results are contrary to the trends of form drag, roughness junction and roughness length against px/k, which showed the maximum values at px/k=8 and 4 over the 2-D and 3-D rough walls respectively.

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