• Title/Summary/Keyword: Surface plate

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Development of a Steel Plate Surface Defect Detection System Based on Small Data Deep Learning (소량 데이터 딥러닝 기반 강판 표면 결함 검출 시스템 개발)

  • Gaybulayev, Abdulaziz;Lee, Na-Hyeon;Lee, Ki-Hwan;Kim, Tae-Hyong
    • IEMEK Journal of Embedded Systems and Applications
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    • v.17 no.3
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    • pp.129-138
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    • 2022
  • Collecting and labeling sufficient training data, which is essential to deep learning-based visual inspection, is difficult for manufacturers to perform because it is very expensive. This paper presents a steel plate surface defect detection system with industrial-grade detection performance by training a small amount of steel plate surface images consisting of labeled and non-labeled data. To overcome the problem of lack of training data, we propose two data augmentation techniques: program-based augmentation, which generates defect images in a geometric way, and generative model-based augmentation, which learns the distribution of labeled data. We also propose a 4-step semi-supervised learning using pseudo labels and consistency training with fixed-size augmentation in order to utilize unlabeled data for training. The proposed technique obtained about 99% defect detection performance for four defect types by using 100 real images including labeled and unlabeled data.

Residual stress distribution analysis in a J-groove dissimilar metal welded component of a reactor vessel bottom head using simulation and experiment

  • Dong-Hyun Ahn;Jong Yeon Lee;Min-Jae Choi;Jong Min Kim;Sung-Woo Kim;Wanchuck Woo
    • Nuclear Engineering and Technology
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    • v.56 no.2
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    • pp.506-519
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    • 2024
  • To simulate the verification process using materials from a decommissioned reactor, a mock-up of the bottom-mounted instrument nozzle in the Kori 1 reactor, where the nozzle was attached to a plate by J-groove dissimilar metal welding, was fabricated. The mock-up distortion was quantified by measuring the plate surface displacement after welding. The residual stresses formed on the support plate surface and the inner surface of the nozzle were then analyzed using the hole-drilling method, contour method, and neutron diffraction. Welding simulations were performed using a 3D finite element method to validate the measured results. The measured and computed stress distributions on the support plate exhibited reasonable agreement. Conversely, the stresses on the inside of the nozzle were found to have an indisputable difference in the contour method and neutron diffraction measurements, which demonstrated strong tensile and compressive hoop stresses, respectively. The possible origins of such differences were investigated and we have provided some suggestions for a precise evaluation in the simulation. This study is expected to be useful in future research on decommissioned reactors.

A Study on the Effects of Etching Surface Characteristics on Condensation Heat Transfer in Pre-heating Exchanger (급기 예열 열교환기에서 에칭 표면 특성이 응축 열전달에 미치는 영향에 관한 연구)

  • Seok, Sungchul;Hwang, Seung Sik;Choi, Gyu Hong;Shin, Donghoon;Chung, Tae Yong
    • Journal of Energy Engineering
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    • v.23 no.2
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    • pp.217-222
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    • 2014
  • In order to improve the heat efficiency of the general residential boiler, we performed an experiment of condensation heat transfer to air pre-heating exchanger adhered to the condensing boiler. In this study, surface roughness was imposed on the surface of stainless steel by etching. And in order to evaluate the heat transfer performance on each plate, the counter flow heat exchanger fabricated with polycarbonate in used. As a result, on etching treated plate's overall heat transfer coefficient is higher than the original plate. And etching treated plate during 60 seconds with etchant is the to average 15% compared to bare stainless steel. And we studied the heat transfer enhancement factor through the analysis of surface characteristics using AFM.

Coating Durability of Metal Bipolar plate for Low Temperature PEMFC (저온 PEMFC용 금속분리판 코팅의 내구 특성 연구)

  • Kang, Sungjin;Jeon, Yootaek
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.82.2-82.2
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    • 2010
  • The development of bipolar plate having high efficiency and chemical properties has a major impact on fuel cell applications commercialization. Even though graphite bipolar plate has high electric conductivity and chemical resistance, it has demerits about mass production and brittle property for commercialization. Hence, metallic bipolar plate can be substitute for fuel cell bipolar plate. Although its inadequate corrosion behavior under PEMFC environment lead to a deterioration of membrane by dissolved metal ions, metallic bipolar plate for PEMFC is more suitable for automotive and residential power generation system because of its high mechanical strength, low gas permeability and applicability to mass production. Therefore, several types of coating has been applied to prevent corrosion and oxide film growth and to achieve more high durability. This work presents durability of coated metal bipolar plate for low temperature PEMFC which made for fuel cell vehicle. This results showed surface treatment increase long-term durability, even electric conductivity and corrosion resistance.

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Plate on non-homogeneous elastic half-space analysed by FEM

  • Wang, Yuanhan;Ni, Jun;Cheung, Y.K.
    • Structural Engineering and Mechanics
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    • v.9 no.2
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    • pp.127-139
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    • 2000
  • The isoparametric element method is used for a plate on non-homogenous foundation. The surface displacement due to a point force acting on the non-homogeneous foundation is the fundamental solution. Based on this analysis, the interaction between the foundation and plate can be determined and the reaction of the foundation can be treated as the external force to the plate. Therefore, only the plate needs to be divided into some elements. The method presented in this paper can be used in cases such as thin or thick plate, different plate shapes, various loading, homogenous and non-homogenous foundations. The examples in this paper show that this method is versatile, efficient and highly accurate.

Torsional Vibration in Axisymmetric Out-of-plane Vibrations of an Annular Mindlin Plate (환상 민들린 평판의 축대칭 면외 진동에서의 비틀림 진동)

  • Kim, Chang-Boo;Lim, Jung-Ki
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.13-17
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    • 2010
  • This presentation examines the characteristics of torsional vibration in axisymmetric out-of-plane vibrations of an annular Mindin plate. The out-of-plane vibration of circular or annular plates have been investigated since a long years ago by many researchers. When the classical Kirchhoff plate theory neglecting the effect of transverse shear deformation is applied to a thick plate, its out-of-plane natural frequencies are much different from reality. And so, since Minlin presented a plate theory considering the effect of rotary inertia and transverse shear deformation, many researches for the out-of-plane natural vibration of circular or annular Mindin plates have been performed. But almost all researchers missed the torsional vibration due to transverse shear deformation in axisymmetric out-of-plane vibrations of the circular or annular Mindin plate. Therefore, in this presentation, we verify the existence of torsional vibration of an annular plate and present the natural frequencies of an annular plate with free outer boundary surface.

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A STUDY OF SURFACE ROUGHNESS OF COMPOSITE RESIN (복합레진의 표면조도에 관한 연구)

  • Park, Ki-Hyun
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.1
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    • pp.108-115
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    • 2000
  • This study was designed to compare the effect of polishing on surface roughness of composite resin. We used Z100(3M) composite resin and placed the composite resin in the hole (4mm thick and 4mm in diameter) of vinyl plate and polymerized it under manufacturer's instructions. Samples were divided into 5 groups by polishing methods. Group 1 was control: resin was polymerized under glass plate, Group 2: resin was polymerized without any polishing procedure, Group 3: resin was polymerized with a polishing procedure of abrasive disc, Group 4: bonding agent was applyed in thin layer and polymerized on the polished polymerized resin surface. Group 5: resin was polymerized under transparent celluloid strip. The surface roughness of each specimen was measured with Sufacoder SEF-30D (Kosaka lab. Ltd) under 0.08mm cut off, 0.05mm/s stylus speed, ${\times}40$ horizontal magnification, ${\times}5000$ vertical magnification. The results were as follows : 1. Group 1 showed the most smooth surface in this study. 2. Group 3 showed more rough surface than Group 2. Considering the surface roughness, it would be better to make the shape completely before polymerize the resin. To finish and polish after the polymerization of resin makes less smooth surface. 3. When we use the transparent celluloid strip, minimum finishing procedures are recommended. Any polishing procedure could not recover the smooth resin surface of celluloid strip. 4. Application and polymerization of the thin layer of bonding agent on the polished surface showed the minimum surface smoothing effect.

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Characteristics of Friction Factor for Artificially Roughened Surfaces (임의로 거칠게 한 표면의 점성 마찰특성)

  • Ha, Tae-Woong;Ju, Young-Chan;Lee, Yong-Bok;Kim, Chang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.3 s.20
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    • pp.15-20
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    • 2003
  • For measuring friction factor of artificially-roughened surfaces which are usually applied to damper seals, flat plate test apparatus is designed and fabricated. The measurements of leakage flow and pressure distribution through round-hole patterned specimen with different hole areas are described, and a method is discussed for determining the friction factor experimentally. Results show that the friction factor of the round-hole patterned surface is bigger than that of smooth surface, and increases as increasing the hole area. A empirical friction factor model for the round-hole patterned surface can be descrived by the Moody's friction factor formula.

Design and Analysis of Composite Multilayer Surface-Antenna-Structure (복합재료 다층 표면안테나구조의 설계 및 응력해석)

  • 유치상;황운봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.802-805
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    • 2003
  • Structural surface becomes an antenna. The integration of antennas into structural body panels is a new high payoff technology. It emerged from the need to improve structural efficiency and antenna performance. In this paper, we developed new design concept for the structural surface which transmits and receives the electromagnetic signals, and it is termed Surface-Antenna-Structure (SAS). Design procedure was presented including structure design. material selection and design of antenna elements, which was processed according to the communication with KORSAT satellite at Ku-Band (12.25-12.75 GHz). The final demonstration article was 350$\times$200$\times$7.5mm flat antenna panel. Experimental results for antenna performances were in good agreements with design requirements. Also structural analysis was performed with SAS. estimating stress distributions under simply supported condition with Laminated Plate Theories and Wavier Solutions. The SAS concept can be extended to give a useful guide to manufacturers of structural body panels as well as antenna designers. promising innovative future communication technology.

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