• Title/Summary/Keyword: Surface geometry

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Analysis of Measuring Error of Surface Roughness by Contact Stylus Profilometer (촉침에 의한 표면 거칠기 측정 오차 해석)

  • Cho, Nahm-Gyoo;Kwon, Ki-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.174-181
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    • 1999
  • This paper describes the effect of the stylus tip size on the shape error in surface topography measurement. To analyze the distortional effect of an actual surface geometry origination from the finite stylus size, the surface is modeled as a sinusoid and the stylus tip as a circle. The magnitude of this distortion is defined as the ration of standard deviation, and this is expressed as an analytic function of the stylus tip radius and the geometrical parameter of a sinusoid. In this paper, the spectrum analysis of the profile is applied to investigate the distortional effect due to the mechanical filtering of the stylus in the frequency domain. and, the cumulative power spectrum is proposed to assess the shape error of measured data according to the various stylus tip sizes. From these results, a new method to select proper stylus tip radius is proposed.

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A Study on Optimal Design of Face Milling Cutter Geometry(II) -With Respect to Toll Life and Surface Roughness- (정면밀링커터의 최적설계에 대한 연구 (2) -공구수명 및 표면조도 중심으로-)

  • 김정현;김희술
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2225-2233
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    • 1994
  • In order to improve the cutting ability of face mill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force model and optimal technique. Wear test and surface roughness test for optimized and conventional cutter were performed. The new optimized cutter shows longer tool life of 2.29 times than conventional cutter in light cutting condition and 2.52 times in heavy cutting condition. The surface roughness of workpiece by optimized cutter is improved in heavy cutting condition, but deteriorated in light cutting condition in comparison with conventional cutter. The surface profiles of workpiece were analyzed by Fourier transformation. The distribution of cut lay left on workpiece by optimized cutter is more regular than that by the conventional cutter.

A Study on the Precision Machining during End Milling Poeration by Prediction of Generated Surface Topography (엔드밀 가공시 표면형성 예측을 통한 정밀가공에 관한 연구)

  • 이상규;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.788-793
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    • 1997
  • The surface,generated by end milling operation, is deteriorated by tool runout,vibration,friction,tool deflection, etc. In many source,deflection of tool affects to surfave accuracy. To develop a surface accracy model,method for the prediction of the topography of machined surfaces has been developed based on models of machine tool kinematics and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool resulted in cutting force. For the more accurate prediction of cutting force,flexible end mill model is used to simulate cutting process. Compute simu;ation have shown the feasibility of the surface generation system.

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Indented Surface Configuration and its Volume Calculation (압입 표면형상의 구현과 체적계산법)

  • Yang, Jae-Yong;Yoon, Moon-Chul
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.708-713
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    • 2012
  • The indented geometry for rockwell hardness indenter has been configured by using Confocal Laser Scanning Microscopy (CLSM). For this purpose, the CLSM can be well suited to construct the three-dimensional indented volume from the indented surface by rockwell hardness tester. Furthermore, the height data of HEI(height encoded image) by CLSM must be acquired at first and converted to indented surface later. And the indented surface patterns enable us to predict the indenter shape and volume. This volume can be used to study the rockwell hardness model as a volume parameter. As a result, the technique performed in this study by combining the CLSM with compensation technique is an excellent one to obtain the geometries of indented surfaces over a wide range of surface resolution in a micro scale. And it can be used for micro volume calculation.

USING MODIS DATA TO ESTIMATE THE SURFACE HEAT FLUXES OVER TAIWAN'S CHIAYI PLAIN

  • Ho, Han-Chieh;Liou, Yuei-An;Wang, Chuan-Sheng
    • Proceedings of the KSRS Conference
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    • 2008.10a
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    • pp.317-319
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    • 2008
  • Traditionally, it is measured by using basin or empirical formula with meteorology data, while it does not represent the evaportransporation over a regional area. With the advent of improved remote sensing technology, it becomes feasible to assess the ET over a regional scale. Firstly, the IMAGINE ATCOR atmospheric module is used to preprocess for the MODIS imagery. Then MODIS satellite images which have been corrected by radiation and geometry in conjunction with the in-situ surface meteorological measurement are used to estimate the surface heat fluxes such as soil heat flux, sensible heat flux, and latent heat flux. In addition, the correlation coefficient between the derived latent heat and the in-situ measurement is found to be over 0.76. In the future, we will continue to monitor the surface heat fluxes of paddy rice field in Chiayi area.

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Fatigue Growth Life Prediction for Collinear Multiple Surface Cracks (동일평면상에 존재하는 복수표면균열의 피로성장수명예측)

  • Lee, J.H.;Choy, Y.S.;Kim, Y.J.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1668-1677
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    • 1993
  • The objective of this paper is to develop a computational model for predicting the fatigue propagation of collinear multiple surface cracks under constant amplitude and variable amplitude loadings. After examining fatigue crack growth behavior for CT specimens and single surface crack specimens, empirical equations of(11) and(12) are proposed for the prediction of fatigue life in a multiple surface crack geometry. The accuracy of the proposed model is verified using a life prediction computer program. Several case studies were performed to check the accuracy of the proposed model and to verify the usefulness of the developed program. Good agreement is observed between the numerical results based on the proposed model and the published experimental data.

Effects of stylus tip radius on the measuring error in surface topography measurement by contact stylus profilometer (접촉식 형상 측정기에 의한 표면 미세 형상 측정시 촉침 반경이 측정오차에 미치는 영향)

  • 권기환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.613-617
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    • 2000
  • This paper descries the effect of the stylus tip size on the measuring error in surface topography measurement. To analyze the distortional effect of an actual surface geometry originating from the finite stylus size, the surface is modeled as a sinusoid and the stylus tip as a circle. the measuring error is defined as the ratio of the standard deviation of a tracing profile and an original profile. It is shown that this measuring error depends on the amplitude and wavelength of an original profile. In this paper, the spectrum analysis is applied to investigate the distortional effect due to the mechanical filtering of the stylus in the frequency domain. and, the cumulative power spectrum is applied to determinate the minimum wavelength limits to be measured with the various stylus tip radius from these results, a new method to select proper stylus tip radius is proposed.

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Selection of Canonical Factors in Second Order Response Surface Models

  • Park, Sung H.;Seong K. Han
    • Journal of the Korean Statistical Society
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    • v.30 no.4
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    • pp.585-595
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    • 2001
  • A second-order response surface model is often used to approximate the relationship between a response factor and a set of explanatory factors. In this article, we deal with canonical analysis in response surface models. For the interpretation of the geometry of second-order response surface model, standard errors and confidence intervals for the eigenvalues of the second-order coefficient matrix play an important role. If the confidence interval for some eigenvalue includes 0 or the estimate of some eigenvalue is very small (near to 0) with respect to other eigenvalues, then we are able to delete the corresponding canonical factor. We propose a formulation of criterion which can be used to select canonical factors. This criterion is based on the IMSE(=Integrated Mean Squared Error). As a result of this method, we may approximately write the canonical factors as a set of some important explanatory factors.

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The Elastic Contact Analysis of 3D Rough Surface of Nongaussian Height Distribution (Kurtosis를 고려한 3차원 거친 표면의 탄성접촉해석)

  • Kim, Tae-Wan;Koo, Young-Pil;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.53-60
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    • 2001
  • Surface roughness plays a significant role in friction, wear, and lubrication in machine components. Most engineering surfaces have the nongaussian height distribution. So, in this study, contact simulations are conducted for not only gaussian surfaces but also nongaussian surfaces. Nongaussian rough surface considering the kurtosis is generated numerically And the effects of kurtosis on real contact area fraction, average gap, and mean asperity contact pressure are studied. It will be shown that the real contact area fraction and the mean asperity contact pressure are sensitive to the characteristics of surface geometry according to kurtosis.

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Fatigue Life Estimation of Welded Joints by using Mk-factor under a Propagation Mechanism of Multiple Collinear Surface Cracks (Mk-계수를 고려한 용접부 복수 표면균열 진전수명 평가)

  • 한승호;한정우;신병천;김재훈
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.73-81
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    • 2004
  • Failure mechanisms of welded joints under fatigue loads are interpreted that multiple collinear surface cracks initiating randomly along the weld toes propagate under the mutual interaction and coalescence of adjacent two cracks. To estimate fatigue crack propagation life for three types of the representative welded joints, i.e. non-load carrying cruciform, cover plate and longitudinal stiffener joint, the stress intensity factors at the front of the surface cracks have to be calculated, which are influenced strongly by the geometry of attachments, weld toes and the crack shapes. For the effective calculation of the stress intensity factors the Mk-factor was introduced which can be derived by a parametric study performed by FEM considering influence of the geometrical effects. The fatigue life of the cruciform joint was estimated by using the Mk-factors and the method considering the propagation mechanisms of the multiple surface cracks. Analysis results for the fatigue life had a good agreement with that of experiment.