• Title/Summary/Keyword: Surface crack Ultrasonic

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Tc-To Method in Measurement of Concrete Crack (Tc-To법에 의한 콘크리트 균열측정)

  • 민정기
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.39 no.3
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    • pp.108-114
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    • 1997
  • Concrete is said to have a high degree of extensibility when it is subjected to large deformations without cracking. The cracking behavior of concrete in the field may even be more complex. For example, in mass concrete compressive stresses are developed during the very early period when temperatures are rising, and the tensile stresses do not develop until at a later age when the temperature begins to decline. Actual cracking and failure depend on the combination of factors and indeed it is rarely that a single adverse factor is responsible for cracking of concrete. The importance of cracking and the minimum width at which a crack is considered significant depend on the conditions of exposure of the concrete. The ultrasonic pulse measurements can be used to detect the development of cracks in structures such as dams, and to check deterioration due to frost or chemical action. An estimate of the depth of a crack visible at the surface can be obtained by measuring the transit times across the crack for two different arrangements of the transducers placed on the surface. In this paper, the concrete cracks that artificially introduced crack width is 1 and 2mm, crack depth is 2, 4, 6, 8cm were measured by Tc-To Method In consequence, the measured depth was increased with increase of measuring distance from concrete crack. The most reliable results were shown when the introduced crack width was 1mm, and the measuring distance was 10cm from concrete crack.

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Effect of Static Load Level of Ultrasonic Nanocrystal Surface Modification Technology on Fatigue Characteristics of SKD61 (초음파 나노 표면개질 기술의 정하중 레벨이 SKD61 강의 피로특성에 미치는 영향)

  • Suh, Chang-Min;Kim, Sung-Hwan
    • Journal of Ocean Engineering and Technology
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    • v.22 no.2
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    • pp.99-105
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    • 2008
  • Ultrasonic nanocrystal surface modification (UNSM) is a method to induce severe plastic deformation to a material surface, so that the structure of the material surface becomes a nanocrystal structure from the surface to a certain depth. It improves the mechanical properties, namely hardness, compressive residual stress, and fatigue characteristics. Specimens of SKD61 were tested to verify the effects of the variation of UNSM static load level on fatigue characteristics. The results were as follows: the grain size of SKD61 treated with UNSM became very fine from the material surface to a $100{\mu}m$ depth. The surface hardness of SKD61 was increased up to 37% after UNSM. And fatigue strength at $10^7$ cycles was increased by 8.3, 11.2, and 17.9% respectively, when the static load levels of UNSM were 4, 6, 8 kgf.

Characteristics of High-Aspect-Ratio Ultrasonic Machining of Glass (초음파에 의한 고 세장비 유리가공 특성)

  • 신용주;김헌영;장인배;김병희;전병희
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.608-613
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    • 2002
  • An ultrasonic machining process is efficient and economical means for precision machining of glass and ceramic materials. However, the mechanism of the process with respect to the crack initiation and propagation and the stress development in the ceramic workpiece subsurface arc still not well understood. In this research, we have investigated the basic mechanism of ultrasonic machining of ultrasonic machining of glass by the experimental approach. For this purpose, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During machining experiments, the effects of abrasive characteristics and machining conditions on the surface roughness and the material removal rate are measured and compared.

Integrity Evaluation of Bogie Frame by Ultrasonic Fractography Analysis (초음파 파면해석에 의한 대차 프레임의 건전성 평가)

  • 윤인식;권성태;선종성;명노종;정우현;손태순;김경국;김순철
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.77-83
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    • 2000
  • This study proposes the integrity evaluation of the bogie frame using ultrasonic fractography analysis. Analysis objectives in this study are to investigate fracture planes of damaged zone by the A-scan method. The surface condition of fracture planes shows degree of degradation by the stress concentration. The detection of the natural defects in the bogie frame is performed using the characteristics of echodynamic pattern in ultrasonic signal. Results of ultrasonic testing agree fairly well with those of actual fracture plane. In quantitative fractography analysis, microstructures of actual fracture plane turned out to be intergranular and transgranular fracture. Proposed ultrasonic fractography analysis in this study can be used for the integrity evaluation of the bogie frame.

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Characteristics of Laser Wafer Dicing (레이저를 이용한 웨이퍼 다이싱 특성)

  • Lee, Young-Hyun;Choi, Kyung-Jin;Yoo, Seung-Ryeol
    • Journal of the Semiconductor & Display Technology
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    • v.5 no.3 s.16
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    • pp.5-10
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    • 2006
  • This paper investigates cutting qualities after laser dicing and predicts the problems that can be generated by laser dicing. And through 3 point bending test, die strength is measured and the die strength after laser dicing is compared with the die strength after mechanical sawing. Laser dicing is chiefly considered as an alternative to overcome the defects of mechanical sawing such as chipping on the surface and crack on the back side. Laser micromachining is based on the thermal ablation and evaporation mechanism. As a result of laser dicing experiments, debris on the surface of wafer is observed. To eliminate the debris and protect the surface, an experiment is done using a water soluble coating material and ultrasonic. The consequence is that most of debris is removed. But there are some residues around the cutting line. Unlike mechanical sawing, chipping on the surface and crack on the back side is not observed. The cross section of cutting line by laser dicing is rough as compared with that by mechanical sawing. But micro crack can not be seen. Micro crack reduces die strength. To measure this, 3 point bending test is done. The die strength after laser dicing decreases to a half of the die strength after mechanical sawing. This means that die cracking during package assembly can occur.

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Characteristics of Chemical-assisted Ultrasonic Machining of Glass (화학적기법을 이용한 유리의 초음파가공 특성)

  • Kim, B.H.;Jeon, S.K.;Kim, H.Y.;Jeon, B.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1349-1354
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    • 2003
  • Ultrasonic Machining process is an efficient and economical means of precision machining on glass and ceramic materials. However, the mechanics of the process with respect to crack initiation and propagation, and stress development in the ceramic workpiece subsurface are still not well understood. In this research, we investigate the basic mechanism of chemical assisted ultrasonic machining(CUSM) of glass through the experimental approach. For the purpose of this study, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During the machining experiment, the effects of HF(hydrofluoric acid) characteristics and machining condition on the surface roughness and the material removal rate are measured and compared.

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Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

A Feasibility Study of Guided Wave Technique for Rail Monitoring

  • Rose, J.L.;Lee, C.M.;Cho, Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.411-416
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    • 2006
  • The critical subject of transverse crack detection in a rail head is treated in this paper. Conventional bulk wave ultrasonic techniques oftenfail because of shelling and other surface imperfections that shield the defects that lie below the shelling. A guided wave inspection technique is introduced here that can send ultrasonic energy along the rail under the shelling with a capability of finding the deleterious transverse crack defects. Dispersion curves are generated via a semi analytical finite element technique along with a hybrid guided wave finite element technique to explore the most suitable modes and frequencies for finding these defects. Sensor design and experimental feasibility experiments are also reported.

A Study on Scattered Field of Ultrasonic Wave Using the Boundary Element Method (경계요소법을 이용한 초음파 산란장 해석에 관한 연구)

  • Lee, Joon-Hyun;Lee, Seo-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.2
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    • pp.130-137
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    • 2000
  • Ultrasonic technique which is one of the most common and reliable nondestructive evaluation techniques has been applied to evaluate the integrity of structures by analyzing the characteristics of signal scattered from internal defects. Therefore, the numerical analysis of the ultrasonic scattered field is absolutely necessary for the accurate and quantitative estimation of internal defects. Various modeling techniques now play an important role in nondestructive evaluation and have been employed to solve elastic wave scattering problems. Because the elastodynamic boundary element method is useful to analyze the scattered field in infinite media. it has been used to calculate the ultrasonic wavefields scattered from internal defects. In this study, a review of the boundary element method used for elastic wave scattering problems is presented and, as examples of the boundary element method, the scattered fields due to a circular cavity subjected to incident SH-wave and due to a surface-breaking crack subjected to incident Rayleigh wave are illustrated.

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A Study on the Crack Depth Sizing Using ECT Technique for Martensitic Stainless Steel (ECT를 이용한 마르텐사이트 재질의 균열결함 깊이측정 연구)

  • Kim, Wang-Bae;Cheon, Keun-Young
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.7-12
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    • 2009
  • The flaws detected by the non-destructive surface test methods shall be sized by means of the volumetric test such as an UT(ultrasonic test) or an ECT(eddy current test) for the purpose of analyzing and repairing them. It is generally known that the ECT is a comparatively effective technique for the small size cracks which are located shallowly from the surface. On this study, the ECT technique was tried to size the depth of the crack-like EDM notches, and it is identified that the ECT is an appropriate depth sizing technique for the shallow cracks less than 3mm in the Martensitic CA6NM material.

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