• Title/Summary/Keyword: Surface Setting

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The comparison research of the setting expansion and surface condition by using method of dental stone (치과용 경석고의 사용방법에 따른 경화팽창과 표면상태 비교연구)

  • Park, Soo-chul;Nam, Sang-young;Jung, In-ho
    • Journal of Technologic Dentistry
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    • v.38 no.4
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    • pp.263-272
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    • 2016
  • Purpose: The purpose of this study is to measure and compare a degree of setting expansion of dental stone by time depending on the mixing methods and mixing ratios of dental stone, to compare the surface state of each specimen with the use of an optical camera with microscope, and thereby to provide a fundamental material for making dental prostheses. Methods: The test on setting expansion of dental stone is based on ISO 6873. With two different mixing ratios and three kinds of stone mixing methods, test groups were created, and a total of six types of specimens (N=30) were made. Based on the specimens, the setting expansion rate of each one was measured in each time slot of 24 hours, and the surface of the set stone was measured. Results: According to the analysis on setting expansion rate of stone, the setting expansion of the specimen that was created in the way of vacuum mixing at normal mixing ratio was 0.1944% at 120 minutes; the setting expansion of the specimen that was created in the way of vacuum mixing at the mixing ratio which was 40% higher than normal mixing ratio was 0.195% at 120 minutes; the setting expansion of the specimen that was created in the way of mixing with hands at normal mixing ratio and then removing bubbles in vacuum mixer was 0.196% at 120 minutes. Conclusion: The setting expansion rate of each dental stone specimen was significantly different with the lapse of time up to 24 hours(p<.001).

The Effects of Tool Setting Errors on Cutting Tool Vibrations (공구 진동에 대한 공구 셋팅 오차의 영향)

  • Shin Y.J.;Park K.T.;Kang B.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.199-202
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    • 2005
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of parts created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool setting errors and surface roughness end tilted mills were used to cut aluminum samples. The results indicate that tool setting errors have significant effects on surface roughness and cutting forces.

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Estimation of Setting Time Applying Setting Estimator for AI Finishing Robot System Depending on Water-Cement Ratio (AI기반 콘크리트 마감 자동화 시스템용 응결추정계의 물시멘트비에 따른 응결추정 평가)

  • Park, Jae-Woong;Jeong, Jun-Taek;Lim, Gun-Su;Han, Jun-Hui;Kim, Jong;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.17-18
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    • 2023
  • This study aims to compare the hardness value development characteristics according to the water-cement ratio during a series of experiments to develop a setting estimator for an AI-based concrete finishing automation system. For the test variables, water-cement ratios are varied with 30, 40 and 50%. Proctor penetration test and surface hardness test by setting time estimator are conducted to estimate the setting time. For the effect of water-cement ratios, they did not affect the surface hardness either, while initial set time and final set time are not constant with water-cement ratios.

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An Experiment Study on Manufacturing process of BIPV Module (BIPV모듈의 제조공정에 관한 실험적 연구)

  • An, Youngsub;Kim, Sungtae;Lee, Sungjin;Yoon, Jongho
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.54-54
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    • 2010
  • In this study, the correlation between temperature and the gel-content of the module were analyzed through experiments. Amorphous thin-film solar cell used in this experiment has a visible light transmission performance of 10%. In addition, ethylene vinyl acetate(EVA) film and the clear glass have been used for the modulation. The most important process is to laminate the module in the manufacturing process of BIPV(Building integrated photovoltaic) module. Setting parameters of laminator in the lamination process are temperature, pressure and time. Setting conditions significantly affect the durability, watertightness and airtightness of module. The most important factor in the setting parameters is temperature to satisfy the gel-contents. The bottom and top surface temperature of module are measured according to setting temperature of laminator. The results showed $145^{\circ}C$ of max temperature of the bottom surface and $128^{\circ}C$ of max temperature of top surface on the module at the temperature condition of $160^{\circ}C$. And at the another temperature condition of laminator with $150^{\circ}C$, the max temperature do bottom and top are $117^{\circ}C$ and $134^{\circ}C$ respectively. The temperature difference between bottom and top of the module occurred, that is because heat has been blocked by the clear glass and the bottom of the cells absorb the heat from the laminator. In this particular, the temperature difference between setting temperature of the laminator and the surface temperature of the module showed $15^{\circ}C$, because the heat of laminator plate is transferred to the surface of the module and heat is lost at this time. As a results, gel-content showed 94.8%, 88.7% and 81.7% respectively according to the setting temperature $155^{\circ}C$, $150^{\circ}C$ and $145^{\circ}C$ of the laminator. In conclusion, the surface temperature of module increases, the gel-contents is relatively increased. But if the laminator plate temperature is too high, the gel-content shows rather decline in performance. Furthermore, the temperature difference between setting temperature and the surface temperature of the module is affected by laminating machine itself and the temperature of module should be considered when setting the laminator.

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A Study on the Estimation of Setting Time for High Strength Concrete Using Durometer (개량형 Durometer를 이용한 고강도 콘크리트의 응결시간 추정 가능성 분석)

  • Sin, Se-Jun;Han, Soo-Hwan;Hyun, Seung-Yong;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.87-88
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    • 2020
  • The purpose of this study is to explore the possibility of estimating optimum surface finish time of the fresh concrete placed at the job site by applying a surface hardness test meter(Durometer). Tests are carried out by measuring and comparing the Penetration resistance test and hardness test by Durometer. Penetration resistance tester and improved Durometer are similar, but the higher the temperature, the higher the setting time, and the higher the correlation was shown. When the hardness value of the improved Durometer is about 50 HD, it is found that the initial and 80 HD represent the end. It is expected that this will be useful in determining the finish time of the surface at the actual site.

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A Study on the Estimation of Setting Time for Concrete Using Durometer (개량형 Durometer를 이용한 콘크리트의 응결시간 추정 가능성 분석)

  • Sin, Se-Jun;Han, Soo-Hwan;Hyun, Seung-Yong;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.169-170
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    • 2020
  • The purpose of this study is to explore the possibility of estimating optimum surface finish time of the fresh concrete placed at the job site by applying a surface hardness test meter(Durometer). Tests are carried out by measuring and comparing the Penetration resistance test and hardness test by Durometer. Penetration resistance tester and improved Durometer are similar, but the higher the temperature, the higher the setting time, and the higher the correlation was shown. When the hardness value of the improved Durometer is about 50 HD, it is found that the initial and 80 HD represent the end. It is expected that this will be useful in determining the finish time of the surface at the actual site.

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Feasibility Study of Modified Durometer to Evaluate Setting Time of the Concrete (콘크리트의 응결시간 판정시 개량형 듀로미터의 사용 가능성 분석)

  • Han, Cheon-Goo;Han, Min-Cheol;Shin, Yong-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.5
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    • pp.433-440
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    • 2020
  • In this study, a new type of Durometer was invented by modifying the currently used Durometer with the hemisphere shaped needle to columnar shaped needle. The aim of the study is, hence, to provide the feasibility of the advanced Durometer for assessing setting time of the concrete. Generally, the finishing of concrete surface should be conducted to secure the smooth surface, improve the permeability, and prevent the plastic shrinkage cracking. Although this surface finishing work should be conducted during the plastic phase between initial and final setting, currently in practical situations, the timing of starting the finishing work was determined by the sense of the worker. To improve this situation, Kato Junji suggested to use the hemisphere and needle shaped Durometers to determine the initial and final setting time, respectively. However, in this case, there are difficulties of using two different Durometers and of occurring failure of the Durometer due to the intruded cement paste. To prove the feasibility of new typed Durometer, setting time and surface hardness were evaluated by applying for the concrete with various replacing ratios of fly-ash and coal gasification slag as an aggregate.

Estimation of Setting Time and Compressive Strength of Ternary Blended Concrete Applying Estimator (추정계를 활용한 3성분계 콘크리트의 응결 및 압축강도 추정)

  • Park, Jae-Woong;Lim, Gun-Su;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.143-144
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    • 2023
  • This study aimed to evaluate the feasibility of estimating the setting time and compressive strength in Ternary Blended Concrete(TBC) using Settimeter, Strength meter, and Hybrid meter. It was determined that the hardness values at the initial setting time and final setting time of Settimeter, Hybrid meter, and at the 5 MPa of Strength meter were not affected by the mixing ratio of TBC. However, future studies need to consider the errors caused by the instability of the measurement surface during condensation and the state of the measurement surface after hardening.

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A Study on the Determination of Slip-up Time for Slip-Form System using Surface Wave Velocity (표면파 속도를 이용한 슬립폼 시스템 상승 시기 결정에 관한 연구)

  • Kim, Heeseok;Kim, Young Jin;Chin, Won Jong;Yoon, Hyejin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.5D
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    • pp.483-492
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    • 2012
  • The early setting time of concrete is an important factor determining the slip up velocity of the slip-form system. Accordingly, need is for a technique evaluating the early setting time in order to secure the safety of the slip-form system and the construction quality of concrete. This paper intends to estimate the early setting time by evaluating the setting degree of concrete using surface wave velocity so as to determine the slip up time of the slip-form system. Penetration resistance test and compressive strength test are performed first to clarify the relationship between the early setting time of concrete and the compressive strength. Then, compressive strength test and ultrasonic wave test are conducted to examine the relation between the compressive strength and the surface wave velocity. Continuous wavelet transform is adopted to measure the surface wave velocity. Numerical analysis is carried out to demonstrate the appropriateness of the application of continuous wavelet transform. Based on these results, the propagation velocity of the surface wave required for the slip up of slip-form system is suggested. Finally, a reduced model test of the slip-form system is conducted to verify the feasibility of the proposed surface wave velocity for the determination of th slip up velocity.

Setting Time Evaluation of High Flowable Ternary Concrete Mix Using Durometer (듀로미터를 이용한 3성분계 고유동 콘크리트의 응결시간 추정)

  • Han, Min-Cheol;Lee, yuk-Ju
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.33-38
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    • 2020
  • The aim of the research is to evaluate the feasibility of durometer for assessing setting time of the concrete by comparing it with the currently used proctor penetration test method to improve the surface finishing timing determining method generally determined based on the experience of the worker. As a research result, the correlation between suggesting method using durometer with currently used proctor penetration test method was high enough. Hence, on the surface of the concrete, the initial setting time and the final setting time could be designated as 41 HD with C-type, and 11 HD with D-type, respectively. Therefore, the durometer can be used as a portable setting time evaluation device with the easiness of handling and measuring for determining concrete surface finishing timing quantitatively.