• Title/Summary/Keyword: Surface Properties Test

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The strain measurement on the aluminum alloy welded transition joint (알루미늄 合金 異材熔接部의 變形率測定)

  • 옹장우;전제춘;오상진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.5
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    • pp.625-634
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    • 1986
  • The strain distribution on a welded aluminum alloy transition joint produced by a static tensile load has been measured using a moire method combined with photoelastic coating method. The test specimens were made of aluminum alloy 6061-T6 and 2014-T6 butt welded with ER-4043 filler metal, and were post welded heat treated (solid solution heat treatment 502.deg. C 70min.) and precipitated (artificial aging 171.deg. C 600min.) to cause an abrupt change of mechanical properties between the base metals and weld metal. The photoelastic epoxy rubber was cemented on the specimen grating which had been reproduced on the specimen surface by using an electropolishing. The measurements were compared with strains computed by Finite Element Analysis. The following results were abtained. (1) The maximum strain were distributed along the center line in the transverse directiion of the weld metal. (2) The strain gradient along the fusion line increased approaching the V-groove tip and the maximum value was observed at a quarter of width from the V-groove tip. (3) The moire method combined with photoelastic coating was proved very useful for real time strain measurement in the welded aluminum alloy transition joint.

Fabrication of Grooved Pattern for the Light Guide Plate of TFT-LCD with CO2 Laser (CO2 레이저 빔을 이용한 TFT-LCD 도광판의 패턴 제작에 관한 연구)

  • 김경동;백창일;송철기;안성훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.147-150
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    • 2002
  • A light guide panel is an element of the LCD backlight module that is often used for the display of compact electronic devices. In this study, a laser marking system is proposed to fabricate light guide panel, which can be replaced of other manufacturing methods such as silk printing, stamping, and v-cutting methods. The objectives of this research are the establishment of laser marking system, evaluation of laser marking parameters, understanding marking process, application to PMMA, reliability test and quality inspection. A 50W $CO_2$ laser (CW) was used to perform different experiments in which, the influence of some processing parameters (average power, scanning speed) on the geometry and quality of groove pattern was studied. The width of the etched grooves increases with increasing a laser power and decreasing a scan speed. In order to analyze surface characteristics and optical properties (luminance, uniformity), SEM photography and BM7 (luminance measuring system) were used. As a result, the optimal conditions of the process parameters were determined.

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The dynamic fracture toughness of aluminum alloy weld zone by instrumented charpy test (計裝化 샬피 시험법 에 의한 알루미늄 합금 용접부 의 동적파괴 인성)

  • 문경철;강락원;이준희
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.42-51
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    • 1985
  • The dynamic fracture toughness, fracture characteristics, impact tension and tensile properties of Al-Mg-Si T5 alloy and Al-Zn-Mg T6 alloy respectively welded with filler metal of Alcan 4043 were investigated. The dynamic fracture toughness values were obtained rapidly and simply for the specimen of small size by using instrumented Chirpy impact testing machine. the testing temperatures of the specimen were a range of room temperature and-196.deg. C. The results obtained in this experiment are summarized as follows. With decreasing the testing temperatures, dynamic tensile stress and fracture load were increased, on the other hand the deflection and impact value showed decreasing tendency in order of base metal>HAZ>weld. Changes of total absorbed energy were more influenced by the crack propagation energy than the crack initiation energy. At the low temperatures, the unstable rapid fracture representing the crack propagation appeared for the specimens of Charpy press side notched in Al-Zn-Mg alloy, but it was difficult to obtain the unstable rapid fracture in Al-Mg-Si alloy. Because of the development of plastic zone at the notch root, it was difficult to obtain thevalid $K_{1d}$ value in Al-Mg-Si alloy. Therefore the fatigue cracked specimens were effective in both Al-Mg-Si and Al-Zn-Mg alloys. With decreasing the impact testing temperatures, specimens underwent a transition from dimple-type transgranular fracture to lamella surface-type intergranular fracture because of the precipitate at the grain boundaries, impurities and crystal structure of the precipitates.s.

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Drilling Properties of Water-Based Metal Working Fluid Containing Fatty Acid and Polyethylene Glycol (지방산과 폴리에틸렌글리콜의 혼합에 따른 수용성 절삭유제의 절삭특성)

  • Kim, Yeong-Un;Jeong, Geun-U;Yun, Yu-Jeong;Kim, Se-Hun;Gang, Seok-Chun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.161-170
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    • 2001
  • Synthetic water-based metal-cutting fluids are increasingly popular in the metal-working industry because of its environmental friendliness. The propose of this study is to investigate the synergistic effect of combining polyethylene glycol and common fatty acid in formulating a metal-cutting fluid. The tested metals were aluminum, copper and steel, and the test was performed with a modified drilling machine. From the study, it was found that there existed some synergistic effects on the drilling efficiency of the metals to decrease of cutting time, cutting energy, torque as well as the smoothness of surface depended on the formulation ratio of the two fluids.

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Photo-Degradation Behavior of Silk Fabrics (견직물의 광열화 거동)

  • Lee, Hack-Jung;Kwon, Young-Suk;Jang, Jeong-Dae;Lee, Sang-Joon;Cho, Hyun-Hok
    • Textile Coloration and Finishing
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    • v.18 no.6 s.91
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    • pp.37-42
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    • 2006
  • Researches to preserve and restore the remaining fabrics as costume heritages have been carried out. In this study, in order to artificially restore an excavated silk fabrics, degummed silk fabrics and safflower dyed silk fabrics were prepared for an experiment. These fabrics were photo-degraded by the Xenon arc beam to have various strength retention(100%, 80%, 60%, 40%, 20%). The fine structure and physical properties of Xenon arc treated fabrics were investigated with various techniques such as tensile test, weight loss, wide-angle X-ray diffraction, yellowness, color, SEM etc. Tensile strength and the crystal diffraction intensity of silk fabrics decreased as Xenon arc hem treatment time increased. Weight loss increased slightly. Strength retention was decreased as the Xenon arc beam treatment time goes by. (Yellowness of the undyed silk fabrics and $L^*$ of the dyed silk fabrics increased. Whiteness of the undyed silk fabrics and $b^* of the dyed silk fabrics decreased.) SEM results of the silk fabrics treated Xenon arc beam show that surface was a little damaged.

Study on Castability and Creep Properties of Mg-Zn-Y-X (X=Al or Mm) Alloys as Casting Alloy (주조용 합금으로서 Mg-Y-X (X=Al or Mm) 합금의 주조성 및 크리프 성질에 관한 연구)

  • Lim, Hyun-Kyu;Lee, Ju-Youn;Kim, Won-Tae;Kim, Do-Hyang
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.34-39
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    • 2006
  • In the present study, the possibility of Mg-Zn-Y alloys as high temperature casting alloys has been investigated. The fluidity of alloys containing yttrium were better than that of commercial AZ91 alloy because the oxide layer on the surface reduced the reaction between melt, and air and mold, which would reduce the resistance during the process of filling the mold. However, this oxide film reduced the hot-tearing resistance. In the case of ZAW942, this alloy exhibited fluidity and hot-tearing resistance better than AZ91 alloy. Because of thermally stable quasicrystal and other phases obstructed the movement of grains, the creep resistance of alloys containing rare earth elements more than 2 wt% was better than that of AZ91 alloy.

Mechanical Behaviour of GFRP Composites according to Alumina Powder Impregnation Ratios in Resin (알루미나 분말 혼합 비율에 따른 GFRP의 기계적 강도 특성)

  • Kang, Dae-Kon;Park, Jai-Hak
    • Korean Journal of Materials Research
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    • v.30 no.1
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    • pp.22-30
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    • 2020
  • Small fishing vessels are manufactured using FRP. Various studies have been conducted to increase the strength of the composite material by mixing alumina powder with resin. Tensile tests and flexural strength tests are conducted to examine the effect of alumina powder on the strength of GFRP. In the current study, resin/alumina composites at different alumina contents (i.e., 0, 1, 5, and 10 vol%) have been prepared. The physical and mechanical properties of the prepared composites have been investigated. From the results, the tensile strength of the specimen with alumina powder mixed in at 10% shows the highest value of 155.66 MPa. The tensile strength of the specimen mixed with alumina powder increases with the amount of alumina powder impregnated. In the flexural strength test, the flexural strength of neat resin without alumina powder has a highest value of 257.7 MPa. The flexural modulus of ALMix-5 has a highest value of 12.06 GPa. Barcol hardness of ALMix-10 has a highest value of 51. We show that alumina powder leads to decreasing cracks on the surface and decreasing length area of delamination.

Study on the Surface Temperature and Fire Protective Thickness for Structural Steel Elements at Fire Conditions (강구조 부재의 표면온도 산정 및 내화피복두께에 관한 연구)

  • Kwon, In-Kyu
    • Fire Science and Engineering
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    • v.24 no.4
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    • pp.55-61
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    • 2010
  • Fire resistance is very essential for all buildings to save peoples who live within buildings or use and to protect the properties when the buildings are covered with fire. The fire resistance were evaluated by loading or nonloading fire tests which are known very expensive and require lots of time. That causes the lacks of research activities and there are only small cases of fire resistance. The purposes of this paper are to analyze the temperature analysis for various structural elements such as columns and beams those are can be applied to buildings and to suggest the resonable fire protective thickness of concrete slab according to the required fire resistance time.

Teflon coating of fabric filters for enhancement of high temperature durability (섬유상 여과필터의 고온 내구성 향상을 위한 테프론 코팅 연구)

  • Kim, Eun-Joo;Park, Young-Koo
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.2
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    • pp.232-239
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    • 2011
  • Fabric fibrous filter has been used in various industrial applications owing to the low cost and wide generality. However, the basic properties of fabric materials often limit the practical utilization including hot gas cleaning. This study attempts to find new coatings of porous fibrous filter media in order to overcome its insufficient thermal resistance and durability. Teflon was one of the plausible chemicals to supplement the vulnerability against frequent external thermal impacts. A foaming agent composed of Teflon and some organic additives was tentatively coated on the glass fiber mat. The present test Teflon foam coated filter was fount to be useful for hot gas cleaning, up to $250^{\circ}C$-$300^{\circ}C$. Close examination using XPS(X-ray Photoelectron Spectroscopy) and Contact angle proved the binding interactions between carbon and fluorine, which implies coating stability. The PTFE/Glass foam coated filter consisted of more than 95% (C-F)n bond, and showed super-hydrophobic with good-oleophobic characteristics. The contact angle of liquid droplets on the filter surface enabled to find the filter wet-ability against liquid water or oil.

Numerical Analysis on Effects of Horizontal Drain Arrangement of Vacuum Consolidation (수평배수재 배열의 진공압밀효과에 대한 수치해석)

  • Park, Byung-Soo;Jeong, Gil-Soo;Lee, Jong-Ho;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.23 no.A
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    • pp.109-118
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    • 2003
  • This paper is results of numerical works of investigating effects of horizontal drain arrangements on vacuum consolidation. Extensive numerical analyses were carried out to find the appropriate arrangements of horizontal drain of vacuum consolidation. Commercially available program of CRISP, well known to be good to modelling the behavior of clay material, was used Cam-clay model, based on the Critical State of Soil Mechanics(CSSM), was used to simulate the geotechnical engineering behavior of clay. Model test results carried out previously in the laboratory were compared with numerically estimated results and it was found that results about consolidational settlement with times were in good agreements. Based on this confirmation, parametric numerical study was performed to investigate effects of horizontal drain arrangements on vacuum consolidation with changing the vertical and horizontal spacings between drains for the given soil properties and vacuum. The effect of distance of drain located in top layer from the surface of the ground on the settlement due to vacuum was also investigated. As a results of numerical analyses, appropriate arrangements of horizontal drain to maximize the consolidation settlement due to vacuum were found. The mechanism of vacuum consolidation about the vacuum pressures being transferred to the effective stresses around drains was also evaluated.

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