• Title/Summary/Keyword: Surface Mount

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Rapid Fabrication of Large-Sized Solid Shape using 3D Scanner and Variable Lamination Manufacturing : Case Study of Mount Rushmore Memorial (삼차원 스캐너와 가변 적층 쾌속조형공정을 이용한 대형 입체 형상의 쾌속 제작 : 러쉬모어산 기념물 제작 사례)

  • 이상호;김효찬;송민섭;박승교;양동열
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1958-1967
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    • 2004
  • This paper describes the method to rapidly fabricate the large-sized physical model with the envelope model size of more than 600 mm${\times}$ 600 mm${\times}$ 600 mm using two type semi-automatic VLM-ST processes in connection with the reverse engineering technology. The fabrication procedure of the large-sized solid shape is as follows: (1) Generation of STL data from 3D scan data using 3D scanner, (2) generation of shell-type STL data by Boolean operation, (3) division of shell-type STL data into several pieces by solid splitting, (4) generation of USL data for each piece with VLM-Slicer, (5) fabrication of each piece by cutting and stacking according to USL data using VLM-ST apparatus, (6) completion of a shell-type prototype by zigzag stacking and assembly for each piece, (7) completion of a 3D solid shape by foam backing, (8) surface finish of a completed 3D solid shape by coating and sanding. In order to examine the applicability of the proposed method, the miniature of the Mount Rushmore Memorial has been fabricated. The envelope model size of the miniature of the Mount Rushmore Memorial is 1,453 mm${\times}$ 760 mm${\times}$ 853 mm in size. From the result of the fabricated miniature of the Mount Rushmore Memorial, it has been shown that the method to fabricate the large object using two type semi-automatic VLM-ST processes in connection with the reverse engineering technology are very fast and efficient.

Development of precision optical system and its application (납땜 검사용 정밀 광학 장치 개발과 응용)

  • 고국원;조형석;김재선;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.36-39
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    • 1997
  • In this paper, we described an approach to design of precision optical system for visual inspection of solder joint defects of SMC(surface mount components) on PCBs(Printed Circuit Board). The illumination system, consisting of three tiered LED lamps and one main camera and four side view camera, is implemented to generated iso-contour on the solder joint according to gradient of the soldered surface. We analyze LED design parameter such as incident angle, diameter of LED ring, and so on to acquire uniform illumination.

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An Inspection System for Measuring Feeding Accuracy of Tape Feeders (테이프 피더의 부품공급 정밀도 측정을 위한 검사 시스템)

  • Jo, Tae-Hun;Lee, Seong-Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.7
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    • pp.573-577
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    • 2002
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++on Windows NT with easily usable GUI. Using this system, we can automatically measure and inspect the quality of all feeders in production process by analyzing the measurement results statistically.

Development of Knowledge Sharing Platform for Digitization of Surface Mount Technology (생산기반기술 디지털화를 위한 지식공유형 플랫폼 개발: 전자패키지 표면실장기술을 중심으로)

  • Bae, Sung-Min;Son, Soo-Hyun;Kwon, Sang-Hyun;Lee, Hyo-Soo;Heo, Young-Moo;Kang, Mun-Jin;Yoo, Se-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.1
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    • pp.1-5
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    • 2011
  • In this paper, we introduce knowledge sharing platform for production technology. Surface mount technology (SMT) is one of the important production technologies to fabricate electronic devices. The production technology of the SMT, however, has been propagated from an experienced worker to an inexperienced worker in a manufacturing field. The objective of the knowledge sharing platform is to convert the production experiences like a solder printing knowhow into quantitative values, to construct the database of the process technologies, and to share the technologies systematically via web portal service. In addition, the knowledge sharing platform contains the total production process of mobile products, the information of experts and facilities, and recent R&D output. In this manner, the knowledge sharing platform for production technology could strengthen the technological competitiveness of small and medium manufacturing companies in Korea.

Development of the Air Stick Feeder for Inserting the Relay (릴레이 삽입을 위한 에어 스틱 피더의 개발)

  • Kim, Young-Min;Kim, Chi-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1398-1402
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    • 2015
  • In surface mount technology, the use of technology implemented using a Chip Mounter relay that is inserted into the junction box, etc. car is increasing. On the other hand, there is a need for technology to reduce the weight of the heavy component of the relay attached to different Stick Tube generally chips. Therefore, rather than existing technology, this study improved the algorithm of the system to provide a mechanical structure using Air to supply greater stability using this the component feeder utilizing the Stick Tube proposed technology. When the equipment installed in the Air Stick Feeder was used, the effectiveness, such as increased production and reduced disposal expense, was improved.

The Ciliary Transition Zone: Finding the Pieces and Assembling the Gate

  • Goncalves, Joao;Pelletier, Laurence
    • Molecules and Cells
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    • v.40 no.4
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    • pp.243-253
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    • 2017
  • Eukaryotic cilia are organelles that project from the surface of cells to fulfill motility and sensory functions. In vertebrates, the functions of both motile and immotile cilia are critical for embryonic development and adult tissue homeostasis. Importantly, a multitude of human diseases is caused by abnormal cilia biogenesis and functions which rely on the compartmentalization of the cilium and the maintenance of its protein composition. The transition zone (TZ) is a specialized ciliary domain present at the base of the cilium and is part of a gate that controls protein entry and exit from this organelle. The relevance of the TZ is highlighted by the fact that several of its components are coded by ciliopathy genes. Here we review recent developments in the study of TZ proteomes, the mapping of individual components to the TZ structure and the establishment of the TZ as a lipid gate.

Charactrerization of microstructure, hardness and oxidation behavior of carbon steels hot dipped in Al and Al-1% Si molten baths (Al과 Al-1% Si 용융조에서 용융 도금된 탄소강의 경도, 산화 및 미세조직의 특성)

  • Hwang, Yeon-Sang;Won, Seong-Bin;Chunyu, Xu;Lee, Dong-Bok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.109-110
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    • 2013
  • Medium carbon steel was aluminized by hot dipping into molten Al or Al-1%Si baths. After hot-dipping in these baths, a thin Al-rich topcoat and a thick alloy layer rich in $Al_5Fe_2$ formed on the surface. A small a mount of FeAl and $Al_3Fe$ was incorporated in the alloy layer. Silicon from the Al-1%Si bath was uniformly distributed throughout the entire coating. The hot dipping increased the microhardness of the steel by about 8 times. Heating at $700-1000^{\circ}C$ however decreased the microhardness through interdiffusion between the coating and the substrate. The oxidation at $700-1000^{\circ}C$ in air formed a thin protective ${\alpha}-Al_2O_3$ layer, which provided good oxidation resistance. Silicon was oxidized to amorphous silica, exhibiting a glassy oxide surface.

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Developing Algorithm and Software for Efficient Operation of Rotary Type Surface Mounter (로터리형 표면실장기 효율적 운용을 위한 알고리듬 및 소프트웨어 개발)

  • Lee, Young-Hee;Kim, Jung;Kyoung, Kyu-Hyoung;Kim, Duck-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.106-113
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    • 1995
  • Surface mounters are used to mount the parts of electronic products on PCB(Printed Circuit Board. Those machines rely on high precision, high productivity, and software for accomodation of use. In this paper, two algorithms and a software which can give the users the acco-modation and high productivity for rotary type surface mounters are presented. The algo- rithms for development of of the software consider all factors which affect the effeciency of the operation. And the interface between user and machine for the accomodation of use can be achieved through the developed software.

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The Study on the optimized LED module of VMS for saving energy (에너지 절감을 위한 VMS LED 모듈 최적화 연구)

  • Kim, Young-Rok;Lee, Suk-Ki
    • International Journal of Highway Engineering
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    • v.13 no.4
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    • pp.231-238
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    • 2011
  • Variable message signs(VMS) in use are being displaying with the LED device as the luminous source, and it is a recent trend to be changed from the Lamp type to the Surface-Mount Devices(SMD) type. The LED device leads to get VMS display brightly and clearly, leading to have visibility and legibility better than the existing VMS. However, the lights which display off the road, the unnecessary energy, might have negative effect on ecosystem. This study developed the way of getting the lights be displayed only to drivers without the unnecessary energy and estimated the energy efficiency of the development by the optical testing. As a result, this study showed that the energy consumption of the developed display device appeared to decrease by about 36.1% compared to the existing device. Also the upward and downward angle of the lights changed from an angle of $24^{\circ}C$ to $0^{\circ}C$and from an angle of $-24^{\circ}C$ to $-11^{\circ}C$, respectively. Therefore, it anticipates that the developed device would benefit highway safety due to an improvement in visibility and legibility compared to the existing VMS and the energy consumption would be less lower than the existing VMS.