• Title/Summary/Keyword: Superplastic Deformation

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Low-Temperature Superplastic Deformation Behavior of Fine-Grained Ti-6Al-2Sn-4Zr-2Mo-0.1Si Alloy (미세 결정립 Ti-6Al-2Sn-4Zr-2Mo-0.1Si 합금의 저온 초소성 변형 거동)

  • Park, C.H.;Lee, B.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.18 no.7
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    • pp.544-549
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    • 2009
  • This study aimed to elucidate the deformation mechanism during low-temperature superplasticity of fine-grained Ti-6Al-2Sn-4Zr-2Mo-0.1Si alloy in the context of constitutive equation. For this purpose, initial coarse equiaxed microstructure was refined to $2.2{\mu}m$ via dynamic globularization. Globularized microstructure exhibited large superplastic elongations(434-826%) at temperatures of $650-750^{\circ}C$ and strain rate of $10^{-4}s^{-1}$. It was found that the main deformation mechanism of fine-grained material was grain boundary sliding accommodated by dislocation motion with both stress exponent (n) and grain size exponent (p) values of 2. When the alpha grain size, not sub-grain size, was considered to be an effective grain size, the apparent activation energy for low-temperature superplasticity of the present alloy(169kJ/mol) was closed to that of Ti-6Al-4V alloy(160kJ/mol).

Superplastic Forming Process Analysis for Aluminium Body Forming (알루미늄 차체성형을 위한 초소성 성형공정해석)

  • Kim C. G.;Kim Y. H.;Woo H. P.;Kim M. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.89-92
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    • 2001
  • A rigid-viscoplastic finite element code for superplastic forming processes has been developed The material is assumed to be isotropic and a modified Coulomb friction law is adopted to explain contact between tool and sheet. This code uses the triangular element based on the membrane approximation and a hierarchical contact searching method is implemented The optimum pressure-time relationships for target strain rate are calculated by several pressure control algorithms. By the analysis, optimum pressure-time curves and deformation behavior are predicted.

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A Study on the Effect of Back Pressure on the Superplastic Bulge Forming of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 초소성 벌지성형에 미치는 배압력의 영향)

  • 송유준;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.175-178
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    • 1997
  • A modified Mukerjee's model considering the microstructural evolution was developed to study the superplastic bulge forming process of Ti-6Al-4V alloy. Through the microstructual observation after deformation, it was found that the grain growth rate of uniaxially tested specimens was different from that of biaxially deformed specimens. From this result, bulge forming experiments with and without back pressure were performed to examine the grain growth behavior and to compare the results of biaxial test with those of triaxial test. Good agreement between the prediction by a modified Mukerjee's model and the experimental measurements was obtained for bulge profile and thickness distribution.

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Superplastic Deformation in the Low Stress Region

  • Jang, Chun-Hag;Kim, Chang-Hong;Ree, Tai-Kyue
    • Bulletin of the Korean Chemical Society
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    • v.5 no.2
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    • pp.73-78
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    • 1984
  • Superplastic alloys generally exhibit a three-stage sigmoidal variation of stress (f) with strain rate (s), the stages being named region 1, 2 and 3 according to the increasing order of stress or strain rate. In the recent years, two different types of papers have been published on the plastic deformation of Zn-22% Al eutectoid in region Ⅰ differing in strain-rate sensitivity m (= dln f/dln s). In this paper, the data of the two groups have been analysed by applying Kim and Ree's theory of superplastic deformation. (1) We obtained the parametric values of $X_{gj}/{\alpha}_{gj}\;and\;{\beta)_{gj}$ (g: grain boundary, j = 1,2 indicating flow units) appearing in Kim and Ree's theory [Eq. (2a)]. (2) It was found that the value of $X_{g^2}/{\alpha}_{g^2}$ is small for the group data with small m, i.e., ${\alpha}_{g^2}$, which is proportional to the size of flow unit g2, is large whereas ${\alpha}_{g^2}$ is small for the groups data with large m, i.e., the size of the flow unit g2 is small. In other words, the two types of behavior occur by the size difference in the flow units. (3) From the ${\beta}_{gj}$ value, which is proportional to the relaxation time of flow unit gj, the ${\Delta}H_{gj}^{\neq}$ for the flow process was calculated, and found that ${\Delta}H_{g^2}^{\neq}$ is large for the group data with small m whereas it is small for the group data with large m. (4) The flow-unit growth was studied, but it was concluded that this effect is not so important for differentiating the two groups. (5) The difference in ${\alpha}_{g^2}$ and in the growth rate of flow units is caused by minute impurities, crystal faults, etc., introduced in the sample preparation.

High temperature deformation characteristics ${YBa_2}{Cu_3}{O_{7-x}}$ superconductor (${YBa_2}{Cu_3}{O_{7-x}}$초전도체의 고온변형특성)

  • Kim, Byeong-Cheol;Jang, Ho-Jeong;Song, Jin-Tae
    • Korean Journal of Materials Research
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    • v.4 no.7
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    • pp.828-836
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    • 1994
  • In order to investigate the high temperature deformation characteristics in YBaiCu307-, oxide superconductor, the compression test was performed at temperatures from $890^{\circ}C$ to $930^{\circ}C$ at initial strain rate between $1.0 x 10^{-5}s^{-1}\; and \; 1.0^{-4}s^{-1}$. As the temperature increased and the initial strain rate decreased, the flow stress decreased. The strain rate sensitivity exponent measured as 0.41-0.46, supporting occurence of a superplastic deformation. The activation energy for superplastic deformation was calculated as 500-580KJ/mol, which decreased with increasing Ag content. Microstructure of the superplastically-deformed specimens showed that a grain growth occurred during deformation, and it appeared to be considerable when Ag content increased, but most grains still remained equiaxed after deformation. In this study, the deformation mechanism of YBCO superconductor was the grain boundary sliding with the diffusional accommodation and the contribution of the gram boundary sliding to the total strain was estimated to be 65%.

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Effects of Mg and Cu Additions on Superplastic Behavior in MA Aluminum Alloys

  • Han, Chang-Suk;Jin, Sung-Yooun;Bang, Hyo-In
    • Korean Journal of Materials Research
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    • v.28 no.8
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    • pp.435-439
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    • 2018
  • MA Al alloys are examined to determine the effects of alloying of Mg and Cu and rolling on tensile deformation behavior at 748 K over a wide strain rate range($10^{-4}-10^3/s$). A powder metallurgy aluminum alloy produced from mechanically alloyed pure Al powder exhibits only a small elongation-to-failure(${\varepsilon}_f$ < ~50%) in high temperature(748 K) tensile deformation at high strain rates(${\acute{\varepsilon}}=1-10^2/s$). ${\varepsilon}_f$ in MA Al-0.5~4.0Mg alloys increases slightly with Mg content(${\varepsilon}_f={\sim}140%$ at 4 mass%). Combined addition of Mg and Cu(MA Al-1.5%Mg-4.0%Cu) is very effective for the occurrence of superplasticity(${\varepsilon}_f$ > 500%). Warm-rolling(at 393-492 K) tends to raise ${\varepsilon}_f$. Lowering the rolling-temperature is effective for increasing the ductility. The effect is rather weak in MA pure Al and MA Al-Mg alloys, but much larger in the MA Al-1.5%Mg-4.0%Cu alloy. Additions of Mg and Cu and warm-rolling of the alloy cause a remarkable reduction in the logarithm of the peak flow stress at low strain rates (${\acute{\varepsilon}}$< ~1/s) and sharpening of microstructure and smoothening of grain boundaries. Additions of Mg and Cu make the strain rate sensitivity(the m value) larger at high strain rates, and the warm-rolling may make the grain boundary sliding easier with less cavitation. Grain boundary facets are observed on the fracture surface when ${\varepsilon}_f$ is large, indicating the operation of grain boundary sliding to a large extent during superplastic deformation.

Effect of Processing Variables on the High Temperature Formability of AZ31 Mg alloy (AZ31 Mg 합금의 가공 조건에 따른 고온 성형성 연구)

  • Lee B. H.;Shin K.S.;Lee C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.80-83
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    • 2004
  • High temperature deformation behavior of AZ31 Mg alloy was investigated in this study on the basis of a processing map $(\varepsilon\approx0.6)$. To construct a processing map, compression tests were carried out at wide range of temperatures and strain rates $(T=250\~500^{\circ}C,\;\varepsilon=10^{-4}\~100/s)$. Two regions of high deformation efficiency $(\eta)$ were identified as: (1) a dynamic recrystalization (DRX) domain at $250^{\circ}C$ and 1/s and (2) a superplasticity domain at $450^{\circ}C$ and $10^{-4}/s$. Possible deformation mechanisms operating at high temperature were discussed in relation to the activation energy. A two-stage deformation method was found to be effective in enhancing the superplasticity of AZ31 Mg alloy. From the two-stage deformation method, tensile elongation of $1200\%$ was obtained at the superplastic domain.

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8090A1-Li 합금의 공동화에 미치는 응력상태 및 정수압의 영향

  • 오관영;최준환;이동녕;이혁모;이종수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.329-334
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    • 1992
  • It has been shown that the application of hydrostatic pressure during superplastic forming of 8090A1 can prevent the cavitaiton normally encountered at atmospheric pressure and cavity growth rate factor .eta. in the plane strain state is greater than that in the equibiaxial stress state. .eta. value shows some difference compared to the theoretical value, which seems to be due to the continuous nucletion and coalescence of voids during superplastic deformation. Scatter of measured data of cavity volume fraction seems to be on preferential nucleation of viods on non-uniformly distributed second phase particles in the deforming matrix.

A Study on the High Temperature Deformation and the Cavity Initiation of Gamma TiAl Alloy ($\gamma$-TiAl 합금의 고온변형 및 Cavity 형성 연구)

  • Kim J. H.;Ha T. K.;Chang Y. W.;Lee C. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.172-175
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    • 2001
  • The high temperature deformation behavior of two-phase gamma TiAl alloy has been investigated with the variation of temperature and ${\gamma}/{\alpha}_2$ volume fraction. For this purpose, a series of load relaxation tests and tensile tests have been conducted at temperature ranging from 800 to $1050^{\circ}C$. In the early stage of the deformation as in the load relaxation test experimental flow curves of the fine-grained TiAl alloy are well fitted with the combined curves of two processes (grain matrix deformation and dislocation climb) in the inelastic deformation theory. The evidence of grain boundary sliding has not been observed at this stage. However, when the amount of deformation is large (${\epsilon}{\approx}$ 0.8), flow curves significantly changes its shape indicating that grain boundary sliding also operates at this stage, which has been attributed to the occurrence of dynamic recrystallization during the deformation. With the increase in the volume fraction of ${\alpha}_2$-phase, the flow stress for grain matrix deformation increases since ${\alpha}_2$-Phase is considered as hard phase acting as barrier for dislocation movement. It is considered that cavity initiation is more probable to occur at ${\alpha}_2/{\gamma}$ interface rather than at ${\gamma}/{\gamma}$ interface.

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