• 제목/요약/키워드: Super finishing

검색결과 41건 처리시간 0.03초

섬유의 극세섬유 부지물 염색가공기술에 관한 연구 (A Study on the Dyeing Technology for Thin Cloth of Microfiber)

  • 조승식;이선재;홍연숙
    • 한국의류학회지
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    • 제9권2호
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    • pp.75-84
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    • 1985
  • In order to improve dyeing and finishing technology of thin cloth of microfiber(super-fine fiber), the degrees of deep dyeing method, the light fastness, and the washing fastness were investiagted. 1. The thin cloth made of microfiber, $0.15^d\~0.2^d$, was conjugated type and the dyeing degree was lower at 5 to $10\%$ than that of cloth made of common fiber. The cloth of excellent dyeing fastness, light fastness, was developed by increasing the concentration of dye of high quality up to $5\~10\%$. 2. Because refractory rate of microfiber of $0.2^d$ was lower than that of $0.01^d$, the surface refractory rate of $0.2^d$ was lower than that of $0.01^d$ fiber. Therefore the surface of micro-fiber, $0.2^d$, was more rougher than that of $0.01^d$ and it belongs to separate type. 3. The higher degree of dyeing was increased by using dye of microparticle. Also the degree of textile printing was increased by adding urea solution ($20\%$) and glycerine diethylene glycol. 4. Light fastness was very excellent, marked 5 grade. However, washing fastness was 2$\~$3 grade. After dyeing, we could improve to 4 grade, through hot water washing including some organic chlorine solvent. 5. Super microfiber of $0.01^d$ will not be dyed by present dye and dyeing equipment, because right reflection light rate(white light) of fiber surface was too high and the more refraction rate higher the more surface refraction rate will be increased.

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치과용 주조 합금의 방전가공에 따른 표면 성분 변화 (Elemental alteration of the surface of dental casting alloys induced by electro discharge machining)

  • 장용철;이명곤
    • 대한치과기공학회지
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    • 제31권1호
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    • pp.55-61
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    • 2009
  • Passive fitting of meso-structure and super-structures is a predominant requirement for the longevity and clinical success of osseointegrated dental implants. However, precision and passive fitting has been unpredictable with conventional methods of casting as well as for corrective techniques. Alternative to conventional techniques, electro discharge machining(EDM) is an advanced method introduced to dental technology to improve the passive fitting of implant prosthesis. In this technique material is removed by melting and vaporization in electric sparks. Regarding the efficacy of EDM, the application of this technique induces severe surface morphological and elemental alterations due to the high temperatures developed during machining, which vary between $10,000{\sim}20,000^{\circ}C$. The aim of this study was to investigate the morphological and elemental alterations induced by EDM process of casting dental gold alloy and non-precious alloy used for the production of implant-supported prosthesis. A conventional clinical dental casting alloys were used for experimental specimens patterns, which were divided in three groups, high fineness gold alloy(Au 75%, HG group), low fineness gold alloy(Au 55%, LG group) and nonprecious metal alloy(Ni-Cr, NP group). The UCLA type plastic abutment patterns were invested with conventional investment material and were cast in a centrifugal casting machine. Castings were sandblasted with $50{\mu}m\;Al_2O_3$. One casting specimen of each group was polished by conventional finishing(HGCON, LGCON, NPCON) and one specimen of each group was subjected to EDM in a system using Cu electrodes, kerosene as dielectric fluid in 10 min for gold alloy and 20 min for Ni-Cr alloy(HGEDM. LGEDM, NOEDM). The surface morphology of all specimens was studied under an energy dispersive X-ray spectrometer (EDS). The quantitative results from EDS analysis are presented on the HGEDM and LGEDM specimens a significant increase in C and Cu concentrations was found after EDM finishing. The different result was documented for C on the NPEDM with a significant uptake of O after EDM finishing, whereas Al, Si showed a significant decrease in their concentrations. EDS analysis showed a serious uptake of C and Cu after the EDM procedure in the alloys studied. The C uptake after the EDM process is a common finding and it is attributed to the decomposition of the dielectric fluid in the plasma column, probably due to the development of extremely high temperatures. The Cu uptake is readily explained from the decomposition of Cu electrodes, something which is also a common finding after the EDM procedure. However, all the aforementioned mechanisms require further research. The clinical implication of these findings is related with the biological and corrosion resistance of surfaces prepared by the EDM process.

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초음파 폴리싱 가공에 따른 세라믹재료의 표면거칠기에 관한 연구 (A Study on the Surface Roughness of Ceramics According to Ultrasonic Polishing)

  • 문홍현;박병규;이찬호;김성청
    • 한국기계가공학회지
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    • 제2권1호
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    • pp.15-21
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    • 2003
  • The ultrasonic polishing machine was developed to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this machine we were investigated the characteristics of ultrasonic polishing for three different ceramics, and so could be obtained following results. First, we could be obtained the excellent surface for hard-ta-difficult cutting materials. Second, the effect of surface roughness for the feed rate could be shown that the more the feed rate Increases, the more the value of surface roughness increases. Third, owing to the characteristics being progressed brittle fracture in $Al_2O_3$ polishing with this machine, the value of surface roughness is larger than other ceramics. Forth, because the ultrasonic polishing can be smoother than the existing grinding in discharging the chips, it could be possible to improve the surface roughness about up to 15%.

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고내구성 고감도 강산감지기능 초소수성 색소의 특성 및 응용 (Characteristics and Application of the Highly-Durable and Highly-Sensitive Super Hydrophobic Acid-gas Sensing Dye)

  • 김태경;이선애
    • 한국염색가공학회지
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    • 제27권2호
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    • pp.105-112
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    • 2015
  • In order to detect gas phase strong acid on fabrics, a hexyl-substituted monoazo yellow dye, which was the modified form of a conventional pH-indicating dye, Methyl Yellow, was studied in view of acid-gas sensing properties and its fastness. The dye was printed on polypropylene non-wovens for protective coveralls and examined under various conditions of strong acid such as hydrochloric acid. The dye showed color change from yellow to red on exposure to gas phase hydrochloric acid as low concentration as 1~3 ppm very instantly. Considering reuse of the dye-printed non-wovens, the repeatability of color change was tested on the same sample for 50 repeats and 100 days. The acid-gas sensing function was maintained almost the same level of initial performance. The color fastness of the dye on polypropylene non-wovens was very good showing higher than ratings 4 except for 3~4 to rubbing under wet condition.

초음파 폴리싱 시스템의 개발 및 특성 (The Polishing Characteristics and Development of Ultrasonic Polishing System)

  • 문홍현;박병규;김성청;이찬호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1014-1020
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    • 2003
  • We have developed the ultrasonic polishing system to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this system we were investigated the characteristics of ultrasonic polishing and deduced the major facters which affect the surface roughness by the experimental plans for three different materials such as ceramic, glass, and wafer, and so could be obtained following results. We could be obtained the excellent surface for hard-to-difficult cutting materials. The rotating speed could be found to be major factor influencing the surface roughness. In the case of ceramic and wafer, we were able to obtain good surface roughness when the feed rate and ultrasonic output is higher. In the case of glass, the surface roughness becames worse when ultrasonic output is higher because of increasing of load affacting on the particles in slurry.

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경면가공을 위한 수퍼피니싱필름의 효율적인 적용조합에 관한 실험적 연구 (A Experimental Study on Efficient Applicable Combination of Super Finishing Films for Mirror Surface Machining)

  • 조강수;김상규;조영태;정윤교
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.121-128
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    • 2014
  • Superfinishing is essential for mirror surfaces, because among mechanical components cylindrical workpieces such as spindles must maintain precision and reliability with respect to functional characteristics. However, research on standardization of polishing film application combination to obtain mirror surfaces is insufficient. Consequently, this has been a factor in rising costs of mechanical components. Therefore, in this study, experiments have been conducted to determine efficient polishing film application combination for mirror surfaces ranging from ductile materials such as SM45C, brass, aluminium 7075, and titanium to brittle materials such as $Al_20_3$, SiC, $Si_3N_4$, and $ZrO_2$. From the experimental results, efficient polishing film application combination for metallic materials and ceramic materials is confirmed.

슈퍼 섬유를 활용한 일체형 Shock Energy Absorber Lanyard Protection Tube 제조 및 특성분석 (Characteristic and Development of All-in-one Shock Energy Absorber Lanyard Protection Tube used Super Fibers)

  • 조진원;권상준;김상태;염정현;강지만;지병철
    • 한국염색가공학회지
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    • 제26권2호
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    • pp.106-113
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    • 2014
  • Work-related falls are a major problem in the construction and roofing industries. To avoid serious injury to the worker caused by high decelerations or forces, different systems to absorb the energy of a fall are implemented in personal protective equipment. In this study, shock energy absorber lanyard protection tube was prepared using high tenacity PET fiber, P-aramid fiber, and UHMWPE fiber, respectively. Dynamic load test and static load test, bursting strength test based on the Korea fall protection equipment standard(Korea Occupational Safety & Health Agency standard 2013-13) or conformity European safety test(CE : EN355) were conducted. Especially maximum arrest force by dynamic load test of energy absorber showed below 6,000N.

저온 플라즈마 처리를 이용한 파라 아라미드 섬유의 표면 개질 효과 및 역학적 특성 (Surface Modification Effect and Mechanical Property of para-Aramid Fiber by Low-temperature Plasma Treatment)

  • 박성민;권일준;김명순;김삼수;최재영;염정현
    • 한국염색가공학회지
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    • 제24권2호
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    • pp.131-137
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    • 2012
  • para-Aramid fibers were treated by low-temperature plasma to improve the adhesion. The surface of para-aramid fibers were treated with gaseous plasma of several discharge power and treatment time in oxygen gas at 1Torr pressure. The treated fibers at low-temperature plasma were taken oxygen-containing functional groups and micro-crator on the surface. The modified fibers were measured by dynamic contact angle analyzer and XPS(X-ray photoelectron spectroscopy). The Interfacial adhesion properties of aramid fabric and polyurethane resin were determined by T-peel test. The surface of aramid fibers were observed by FE-SEM photographs. It was found that surface modification and chemical component ratio of the aramid fibers were improved wettability and adhesion characterization.

수종의 BRACKET(DBS)제거방법에 따른 법랑질 표면에 대한 주사전자현미경적 연구 (ENAMEL SURFACE EVALUATION ON VARIOUS REMOVAL TECHNIQUE OF BRACKET (DBS): A STUDY WITH THE SCANNING ELECTRON MICROSCOPY)

  • 송정국;손병화
    • 대한치과교정학회지
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    • 제15권2호
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    • pp.271-277
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    • 1985
  • With modification of the acid etch technique and improvements of the physical and mechanical properties of the acrylic resin, the removal of directly bonded attachments and the finishing of the underlying enamel have become an acute clinical problem. This study was to evaluation the efficacy of recently introduced instrumentation and techniques to remove bonded brackets and residual resin, and restore the affected enamel surface to an acceptable clinical condition. Fortyeight premolar which were scheduled for extraction for orthodontic purposes were bonded with brackets using super-C ortho. Four additional premolars with untreated surfaces were used as controls. After one weak the brackets were removed and the residual resin removed by hand scaler, green stone, green rubber wheel, sandpaper disc, tungsten carbide bur, Sof-lex disc. Half the experimental teeth were given a final pumicing and then all were extracted and stored in 50 percent ethanol. The scanning electron microscopy was used to evaluated the enamel surface. Following results were obtained; 1. A satisfactory result was obtained by means of the Sof-lex disc. 2. The order of the scratch formation was the procedure using hand scaler, green atone, tungsten carbide bur, sandpaper disc, green rubber wheel, and Sof-lex disc. 3. The procedures using green stone and tungsten carbide bur showed many groove formations and the other procedures showed none. 4. final pumicing serves effectively to remove residual adhesive and restore the enamel surface.

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MR fluid를 이용한 알루미늄 표면의 초정밀 연마 방법 (A Study on the Ultra Precision Polishing Method of Aluminum Surface Using MR Fluids)

  • 임동욱;김병찬;홍광표;조명우
    • Design & Manufacturing
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    • 제11권2호
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    • pp.20-24
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    • 2017
  • Recent industrial developments are constantly advancing, and rapid technological development is demanding high technology level in related fields. The need for polishing is increasing even more to improve quality. In order to improve the surface quality, the final finishing process or polishing process is a very important part. Research on super precise polishing method using MR fluid is actively being carried out in domestic and foreign countries. Fine magnetic abrasive grains are aligned in the direction of a magnetic force line formed by a magnetic field and serve as a brush to polish a metal surface. This method has the advantage that the shape of the tool is not fixed and is not affected by the shape of the workpiece or the machining area. We will design the electromagnets for the MR polish polishing system and apply the magnetic field analysis using the magnetic field analysis program (ANSYS). The data obtained through this process suggests an efficient method to increase the magnetic flux density important for polishing. We will investigate the influence of the Al6061-T6 specimen on the surface of the MR polishing machine based on the optimized design.