• 제목/요약/키워드: Subtractive manufacturing

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고정성 임시 보철물 재료의 색 안정성에 대한 절삭 및 적층가공법의 비교평가 (Comparative evaluation of the subtractive and additive manufacturing on the color stability of fixed provisional prosthesis materials)

  • 이영지;오상천
    • 구강회복응용과학지
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    • 제37권2호
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    • pp.73-80
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    • 2021
  • 목적: 본 연구의 목적은 CAD-CAM 방식 중 절삭가공과 적층가공으로 제작한 임시 보철 재료의 색 안정성을 비교 연구하는 것이다. 연구 재료 및 방법: 절삭가공을 통해 제작한 PMMA계열, DLP타입 프린터와 광경화성 수지를 이용해 적층가공으로 제작한 bis-acryl계열 그리고 전통적인 방법으로 제작한 PMMA계열의 시편을 각 20개씩 제작하였다. 시편을 커피용액과 와인용액에 침전시킨 후, 비색계를 이용하여 4주간 매주 색 측정을 시행하였다. 색 변화(ΔE*)값의 비교분석을 위해 One-way ANOVA와 사후 검정으로 Tukey test를 실시하였다(α = 0.05). 결과: 절삭가공을 통해 제작된 PMMA계열의 시편은 적층가공을 통해 제작된 bis-acryl계열의 시편에 비해 뛰어난 색 안정성을 보였고(P < 0.05), 전통적인 방법을 통해 제작된 PMMA계열의 시편과 유사한 색 안정성을 보였다(P > 0.05). 결론: 전치부와 같이 심미가 중요한 부위에서는 절삭가공을 통한 임시 보철물의 제작을 추천하며, 적층가공을 이용한 임시 보철물 제작 시에는 색 안정성에 대한 고려가 필요하다.

Super subtractive process of FPC for small size LCD module

  • See, S.K.
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2004년도 Asia Display / IMID 04
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    • pp.975-977
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    • 2004
  • According to thin and light form-factor and additional function of today's electronic devices, it is required to decrease the pattern pitch of FPC. The high density demand is more and more important trend especially, for small size LCD module. Based on this requirement, the manufacturing process is advancing from subtractive method to super subtractive method.

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새로 개발된 3차원 영상 기반의 임플란트 가이드 프로그램과 삭제 공정을 이용한 임플란트 계획 및 식립: 증례보고 (Implant placement using a newly developed CT-based guide program and subtractive manufacturing: case reports)

  • 박정완;김경록;강혜원;이규복;이두형
    • 구강회복응용과학지
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    • 제31권1호
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    • pp.67-74
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    • 2015
  • 컴퓨터 단층영상에 기반한 임플란트의 삼차원 컴퓨터 유도 수술은 임플란트 가이드를 이용함으로써 수술시 정확도와 편의성을 향상시킨다. 본 증례에서는 최근에 개발된 임플란트 가이드를 제작 프로그램을 이용하여 가이드를 설계하고 아크릴릭 레진을 절삭하는 방식으로 제작하여 임상에 적용하였다. 본 프로그램을 이용한 가이드의 설계와 제작시 이로운 점이 있었기에 이를 보고하는 바이다.

3D적층/절삭 하이브리드가공기의 구조최적화에 관한 연구 (Structural Optimization of Additive/Subtractive Hybrid Machines)

  • 박준구;김은중;이춘만
    • 한국기계가공학회지
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    • 제20권2호
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    • pp.45-50
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    • 2021
  • In the recent fourth industrial revolution, the demand for additive processes has emerged rapidly in many mechanical industries, including the aircraft and automobile industries. Additive processes, in contrast to subtractive processes, can be used to produce complex-shaped products, such as three-dimensional cooling systems and aircraft parts that are difficult to produce using conventional production technologies. However, the limitations of additive processes include nonuniform surface quality, which necessitates the use of post-processing techniques such as subtractive methods and grinding. This has led to the need for hybrid machines that combine additive and subtractive processes. A hybrid machine uses additional additive and subtractive modules, so product deformation, for instance, deflection, is likely to occur. Therefore, structural analysis and design optimization of hybrid machines are essential because these defects cause multiple problems, such as reduced workpiece precision during processing. In this study, structural analysis was conducted before the development of an additive/subtractive hybrid processing machine. In addition, structural optimization was performed to improve the stability of the hybrid machine.

Evaluation of marginal and internal gap of three-unit metal framework according to subtractive manufacturing and additive manufacturing of CAD/CAM systems

  • Kim, Dong-Yeon;Kim, Eo-Bin;Kim, Hae-Young;Kim, Ji-Hwan;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제9권6호
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    • pp.463-469
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    • 2017
  • PURPOSE. To evaluate the fit of a three-unit metal framework of fixed dental prostheses made by subtractive and additive manufacturing. MATERIALS AND METHODS. One master model of metal was fabricated. Twenty silicone impressions were made on the master die, working die of 10 poured with Type 4 stone, and working die of 10 made of scannable stone. Ten three-unit wax frameworks were fabricated by wax-up from Type IV working die. Stereolithography files of 10 three-unit frameworks were obtained using a model scanner and three-dimensional design software on a scannable working die. The three-unit wax framework was fabricated using subtractive manufacturing (SM) by applying the prepared stereolithography file, and the resin framework was fabricated by additive manufacturing (AM); both used metal alloy castings for metal frameworks. Marginal and internal gap were measured using silicone replica technique and digital microscope. Measurement data were analyzed by Kruskal-Wallis H test and Mann-Whitney U-test (${\alpha}=.05$). RESULTS. The lowest and highest gaps between premolar and molar margins were in the SM group and the AM group, respectively. There was a statistically significant difference in the marginal gap among the 3 groups (P<.001). In the marginal area where pontic was present, the largest gap was $149.39{\pm}42.30{\mu}m$ in the AM group, and the lowest gap was $24.40{\pm}11.92{\mu}m$ in the SM group. CONCLUSION. Three-unit metal frameworks made by subtractive manufacturing are clinically applicable. However, additive manufacturing requires more research to be applied clinically.

적층가공과 절삭가공으로 제작한 의치상과 직접 첨상용 레진 간의 인장결합강도 비교 (Tensile bond strength of chairside reline resin to denture bases fabricated by subtractive and additive manufacturing)

  • 김효성;정지혜;배지명;김정미;김유리
    • 대한치과보철학회지
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    • 제58권3호
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    • pp.177-184
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    • 2020
  • 목적:본 연구의 목적은 절삭가공과 적층가공으로 제작한 의치상과 직접 첨상용 레진과의 인장결합강도를 열중합형 의치상과 직접 첨상용 레진의 인장 결합강도와 비교 및 평가하여 절삭가공과 적층가공으로 제작한 의치상의 직접 첨상을 임상에 활용하고자 하는 것이다. 재료 및 방법:열중합형 의치상 레진(Lucitone 199), 절삭가공용 의치상 레진(VITA VIONIC BASE), 적층가공용 의치상 레진(NextDent Base)을 이용해 가로 25 mm × 세로 25 mm × 높이 3 mm의 직육면체 형태로 제작하였다. 제작한 의치상 레진 시편을 30일간 37℃ 증류수에 보관한 뒤, 건조하여 자가중합형 polyethyl methacrylate (PEMA) 직접 첨상용 레진(REBASE II Normal)을 사용해 결합하였다. 절삭가공과 적층가공용 의치상 레진을 실험군으로, 열중합형 의치상 레진을 대조군으로 설정하고 각 군 당 10개의 시편을 제작하였다. 모든 시편을 24시간 동안 37℃ 증류수에 보관한 뒤 꺼내어 만능시험기를 이용해 10 mm/min의 cross head speed로 인장결합강도를 측정하였고, 파절 양상을 관찰하여 접착 파절, 응집 파절, 혼합 파절로 분류하였다. 의치상의 제작 방법에 따른 직접 첨상용 레진과의 인장결합강도를 일원배치 분산분석으로 분석하였고 사후검정(Bonferroni's method)을 시행하였다 (α= .05). 결과:절삭가공용 의치상 레진과 직접 첨상용 레진과의 인장결합강도(2.33 ± 0.39 MPa)는 열중합형 의치상과 직접 첨상용 레진과의 인장결합강도(2.45 ± 0.39 MPa)와 통계적으로 유의성 있는 차이가 없었다 (P > .999). 적층가공한 의치상 레진과 직접 첨상용 레진과의 인장결합강도(1.23 ± 0.36 MPa)는 나머지 두 군보다 유의성 있게 낮았다 (P < .001). 열중합형과 절삭가공한 의치상에서는 혼합 파절이 가장 많이 나타났으며, 적층가공한 의치상에서는 혼합 파절과 접착 파절이 동일한 빈도로 나타났다. 결론:직접 첨상용 레진과 다양한 방법으로 제작한 의치상의 인장결합강도를 비교하였을 때 적층가공으로 제작한 의치상은 절삭가공으로 제작한 의치상, 열중합형 의치상보다 유의하게 낮은 인장결합강도를 보였다.

Comparison of prosthetic models produced by traditional and additive manufacturing methods

  • Park, Jin-Young;Kim, Hae-Young;Kim, Ji-Hwan;Kim, Jae-Hong;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제7권4호
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    • pp.294-302
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    • 2015
  • PURPOSE. The purpose of this study was to verify the clinical-feasibility of additive manufacturing by comparing the accuracy of four different manufacturing methods for metal coping: the conventional lost wax technique (CLWT); subtractive methods with wax blank milling (WBM); and two additive methods, multi jet modeling (MJM), and micro-stereolithography (Micro-SLA). MATERIALS AND METHODS. Thirty study models were created using an acrylic model with the maxillary upper right canine, first premolar, and first molar teeth. Based on the scan files from a non-contact blue light scanner (Identica; Medit Co. Ltd., Seoul, Korea), thirty cores were produced using the WBM, MJM, and Micro-SLA methods, respectively, and another thirty frameworks were produced using the CLWT method. To measure the marginal and internal gap, the silicone replica method was adopted, and the silicone images obtained were evaluated using a digital microscope (KH-7700; Hirox, Tokyo, Japan) at 140X magnification. Analyses were performed using two-way analysis of variance (ANOVA) and Tukey post hoc test (${\alpha}=.05$). RESULTS. The mean marginal gaps and internal gaps showed significant differences according to tooth type (P<.001 and P<.001, respectively) and manufacturing method (P<.037 and P<.001, respectively). Micro-SLA did not show any significant difference from CLWT regarding mean marginal gap compared to the WBM and MJM methods. CONCLUSION. The mean values of gaps resulting from the four different manufacturing methods were within a clinically allowable range, and, thus, the clinical use of additive manufacturing methods is acceptable as an alternative to the traditional lost wax-technique and subtractive manufacturing.

Evaluation of intaglio surface trueness, wear, and fracture resistance of zirconia crown under simulated mastication: a comparative analysis between subtractive and additive manufacturing

  • Kim, Yong-Kyu;Han, Jung-Suk;Yoon, Hyung-In
    • The Journal of Advanced Prosthodontics
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    • 제14권2호
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    • pp.122-132
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    • 2022
  • PURPOSE. This in-vitro analysis aimed to compare the intaglio trueness, the antagonist's wear volume loss, and fracture load of various single-unit zirconia prostheses fabricated by different manufacturing techniques. MATERIALS AND METHODS. Zirconia crowns were prepared into four different groups (n = 14 per group) according to the manufacturing techniques and generations of the materials. The intaglio surface trueness (root-mean-square estimates, RMS) of the crown was measured at the marginal, axial, occlusal, and inner surface areas. Half of the specimens were artificially aged in the chewing simulator with 120,000 cycles, and the antagonist's volume loss after aging was calculated. The fracture load for each crown group was measured before and after hydrothermal aging. The intaglio trueness was evaluated with Welch's ANOVA and the antagonist's volume loss was assessed by the Kruskal-Wallis tests. The effects of manufacturing and aging on the fracture resistance of the tested zirconia crowns were determined by two-way ANOVA. RESULTS. The trueness analysis of the crown intaglio surfaces showed surface deviation (RMS) within 50 ㎛, regardless of the manufacturing methods (P = .053). After simulated mastication, no significant differences in the volume loss of the antagonists were observed among the zirconia groups (P = .946). The manufacturing methods and simulated chewing had statistically significant effects on the fracture resistance (P < .001). CONCLUSION. The intaglio surface trueness, fracture resistance, and antagonist's wear volume of the additively manufactured 3Y-TZP crown were clinically acceptable, as compared with those of the 4Y- or 5Y-PSZ crowns produced by subtractive milling.

총의치 제작에 적용 가능한 디지털 기술과 임상적 고찰 (Application and consideration of digital technology for removable complete denture)

  • 이정진;송광엽;박주미
    • 대한치과의사협회지
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    • 제57권9호
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    • pp.534-543
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    • 2019
  • Digital technology has changed various aspects of the clinical dentistry. The intraoral scanner and Computer-aided design / Computer-aided manufacturing (CAD-CAM) technology are widely used in fabricating fixed prostheses and in implant surgery. These technologies greatly improved the efficiency of clinical and laboratory procedures. With all newly introduced software, devices, and clinical studies, digital technology has been actively applied in removable prostheses. It is now possible to fabricate the removable prostheses more quickly and easily through subtractive and additive manufacturing. Various clinical and laboratory protocols were introduced by many manufacturers. The purpose of this review is to summarize the literature on digital technology for fabricating complete denture with current status and future perspectives.

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다양한 CAD/CAM 제조 방식으로 제작한 3본 고정성 임시 치과 보철물의 정확도 비교 (Accuracy comparison of 3-unit fixed dental provisional prostheses fabricated by different CAD/CAM manufacturing methods)

  • 이혁준;이하빈;노미준;김지환
    • 대한치과기공학회지
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    • 제45권2호
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    • pp.31-38
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    • 2023
  • Purpose: This in vitro study aimed to compare the trueness of 3-unit fixed dental provisional prostheses (FDPs) fabricated by three different additive manufacturing and subtractive manufacturing procedures. Methods: A reference model with a maxillary left second premolar and the second molar prepped and the first molar missing was scanned for the fabrication of 3-unit FDPs. An anatomically shaped 3-unit FDP was designed on computer-aided design software. 10 FDPs were fabricated by subtractive (MI group) and additive manufacturing (stereolithography: SL group, digital light processing: DL group, liquid crystal displays: LC group) methods, respectively (N=40). All FDPs were scanned and exported to the standard triangulated language file. A three-dimensional analysis program measured the discrepancy of the internal, margin, and pontic base area. As for the comparison among manufacturing procedures, the Kruskal-Wallis test and the Mann-Whitney test with Bonferroni correction were evaluated statistically. Results: Regarding the internal area, the root mean square (RMS) value of the 3-unit FDPs was the lowest in the MI group (31.79±6.39 ㎛) and the highest in the SL group (69.34±29.88 ㎛; p=0.001). In the marginal area, those of the 3-unit FDPs were the lowest in the LC group (25.39±4.36 ㎛) and the highest in the SL group (48.94±18.98 ㎛; p=0.001). In the pontic base area, those of the 3-unit FDPs were the lowest in the LC group (8.72±2.74 ㎛) and the highest in the DL group (20.75±2.03 ㎛; p=0.001). Conclusion: A statistically significant difference was observed in the RMS mean values of all the groups. However, in comparison to the subtractive manufacturing method, all measurement areas of 3-unit FDPs fabricated by three different additive manufacturing methods are within a clinically acceptable range.