• 제목/요약/키워드: Submicron particle size

검색결과 79건 처리시간 0.023초

Fluid Energy Mill에 의한 점토성 무기소재 미립화 분급기술 소고 (Comminution-Classification of Clay-type Minerals by Fluid Energy Mill)

  • 김태욱;김만영;정필조;이주완
    • 한국세라믹학회지
    • /
    • 제22권5호
    • /
    • pp.47-53
    • /
    • 1985
  • In view of innovated utilization of Korean clay resources conventional techniques for pulverization are reviewed in comparison with fluid energy milling processes of fluidized-bed type. Throughout experiment indigenous halloysite ores (white grade) after usual pretreatment are employed as typical sample. It is evidenced that grinding by means of porcelain ball mills has limitation in reducing clay particles to less than 10${\mu}{\textrm}{m}$ in diameter regardless of whether it is processed in dry or wet. Upon use of tungsten carbide bull mill particulation to submicron sizes could be effected with relative ease but severe coloration in grey is attended indicating metallic contamination possibly from friction of the grinding apparatus itself. In contrast the modified fluid en ergy milling enables particulation to $\leq$10${\mu}{\textrm}{m}$ in diameter with simultaneous classification int olimited ranges of particle size distributions. Since this technique is in principle based on the interparticle collisions rather than on the frictions between particles and mill surfaces minimum impurity attendance would be an additional advantage. Evidence leads to the conclusion that the fluidized-bed type milling is regarded as highly effective in puverization as well as fractionation of the clay minerals under examination. This is especially so in contemplating high-value and/or high-purity clay products.

  • PDF

수산염법으로 합성한 $SrTiO_3$ 소결체의 유전특성에 관한 연구 (A Study on the Dielectric Properties of $SrTiO_3$ Sintered Body Synthesized by Oxalate Method)

  • 김병호;이만규;김석우
    • 한국세라믹학회지
    • /
    • 제28권3호
    • /
    • pp.215-224
    • /
    • 1991
  • The synthesis of SrTiO3 powders having high purity and homogeneous submicron particle size was attempted by the oxalate method. The microstructure and dielectric properties of SrTiO3 based boundary layer capacitor (BLC) were investigated. Strontium titanyl oxalate[SrTiO(C2O4)2.4H2O] was prepared from the mixing solution of (Sr, Ti) using oxalic acid(H2C2O4) as a precipitating agent at 8$0^{\circ}C$. The crystalline SrTiO3 powder was obtained by thermal decomposition of the precipitate above $600^{\circ}C$. The crystalline SrTiO3 powder containing Nb2O5 as a dopant, TiO2 and SiO2 as additives was sintered at 1360~144$0^{\circ}C$ in the reducing atmosphere to get semiconductive SrTiO3. Insulating material containing PbO-Bi2O3-B2O3 frit was printed on the sintered semiconductive SrTiO3 and fired at 120$0^{\circ}C$ for 2h to get the grain boundary diffusion.

  • PDF

Ni-20 Cr계 분말의 기계적 합금화 과정에 대한 고찰 (Discussion on the Mechanical Alloying Process of Ni-20Cr alloy)

  • 유명기;최주
    • 분석과학
    • /
    • 제6권2호
    • /
    • pp.197-205
    • /
    • 1993
  • 닉켈과 크롬 20% 혼합분말을 실험실용 아트리터에서 시간을 달리하여 밀링하였고 입도분포, 미세조직 및 X-레이 회절 특성을 조사하였다. 합금화 상태를 확인하고자 포화자화값과 보자력값을 측정하였고 플라즈마 용해 잉곳 경우와 비교하였다. 기계적 합금화는 분말의 미세화 단계 후 크롬이 닉켈 속으로 확산이 일어나는 계면적의 증가에 의해서 진행하였다. 그러나 15시간 이상 밀링 후 서브 미크론 크기의 결정립으로 정상상태가 이루어졌음에도 불구하고 용해 잉곳과 같이 조성적으로 균일한 고용합금의 자성특성이 관찰되지 않았다. 밀링 시간이 길어질수록 결정립의 크기는 미세화되었으며 합금층이 증가하였다. 따라서 조성의 균질화는 분말의 소성변형에 의해서 일어나는 성분분말 사이의 계면적 증가와 계면내에서 입계 또는 전위와 같은 격자결함을 통해 크롬의 닉켈 속으로 확산에 의해서 율속되는 것으로 생각된다.

  • PDF

고에너지 밀링 및 합성반응에 의한 Fe-TiC 복합분말 제조 (Fabrication of Fe-TiC Composite Powder by High-Energy Milling and Subsequent Reaction Synthesis)

  • 안기봉;이병훈;이용희;;김지순
    • 한국분말재료학회지
    • /
    • 제20권1호
    • /
    • pp.53-59
    • /
    • 2013
  • Fe-TiC composite powder was fabricated via two steps. The first step was a high-energy milling of FeO and carbon powders followed by heat treatment for reduction to obtain a (Fe+C) powder mixture. The optimal condition for high-energy milling was 500 rpm for 1h, which had been determined by a series of preliminary experiment. Reduction heat-treatment was carried out at $900^{\circ}C$ for 1h in flowing argon gas atmosphere. Reduced powder mixture was investigated by X-ray Diffraction (XRD), Field Emission-Scanning Electron Microscopy (FE-SEM) and Laser Particle Size Analyser (LPSA). The second step was a high-energy milling of (Fe+C) powder mixture and additional $TiH_2$ powder, and subsequent in-situ synthesis of TiC particulate in Fe matrix through a reaction of carbon and Ti. High-energy milling was carried out at 500 rpm for 1 h. Heat treatment for reaction synthesis was carried out at $1000{\sim}1200^{\circ}C$ for 1 h in flowing argon gas atmosphere. X-ray diffraction (XRD) results of the fabricated Fe-TiC composite powder showed that only TiC and Fe phases exist. Results from FE-SEM observation and Energy-Dispersive X-ray Spectros-copy (EDS) revealed that TiC phase exists uniformly dispersed in the Fe matrix in a form of particulate with a size of submicron.

고효율 고체산화물 연료전지 개발을 위한 자발 착화 연소 합성법과 고상반응법에 의한 $La_ 0.7Sr_0.3MnO_3$ 양극재료 제조 및 물성에 관한 연구 (Studies on the fabrication and properties of $La_ 0.7Sr_0.3MnO_3$cathode contact prepared by glycine-nitrate process and solid state reaction method for the high efficient solid oxide fuel cells applications 0.3/Mn $O_{3}$)

  • 신웅선;박인식;김선재;박성
    • E2M - 전기 전자와 첨단 소재
    • /
    • 제10권2호
    • /
    • pp.141-149
    • /
    • 1997
  • L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ powders were prepared by both GNP(Glycine-Nitrate Process) and solid state reaction method in various of calcination temperature(800-1000.deg. C) and time in air. Also, L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ cathode contacts on YSZ(Yttria-Stabilized Zirconia) substrate were prepared by screen printing and sintering method as a function of sintering temperature(1100-1450.deg. C) in air. Sintering behaviors have been investigated by SEM(Scanning Electron Microscope) and porosity measurement. Compositional and structural characterization were carried out by X-ray diffractometer and ICP AES(Inductively Coupled Plasma-Atomic Emission Spectrometry) analysis. Electrical characterization was carried out by the electrical conductivity with linear 4 point probe method. As the calcination period increased in solid state reaction method, L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ phase increased. Although L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ single phase was obtained only for 48hrs at 1000.deg. C, in GNP method it was easy to get single and ultra-fine L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ powders with submicron particle size at 650.deg. C for 30min. The particle size and thickness of L $a_{0.7}$S $r_{0.3}$Mn $O_{3}$ cathode contact by solid state reaction method did not change during the heat treatment, while those by GNP method showed good sintering characteristics because initial powder size fabricated from GNP method is smaller than that fabricated from solid state reaction method. Based on enthalpy change from thermodynamic data and ICP-AES analysis, it was suggested to make cathode contact in composition of (L $a_{0.7}$S $r_{0.3}$)$_{0.91}$ Mn $O_{3}$ which have little second phase (L $a_{2}$Z $r_{2}$ $O_{7}$) for high efficient solid oxide fuel cells applications. As (L $a_{0.7}$S $r_{0.3}$)$_{0.91}$Mn $O_{3}$ cathode contact on YSZ substrate was sintering at 1250.deg. C the temperature that liquid phase sintering did not occur. It was possible to obtain proper cathode contacts with electrical conductivity of 150(S/cm) and porosity content of 30-40%.m) and porosity content of 30-40%.

  • PDF

서브 마이크론급 구리 입자의 은도금 공정에 따른 내산화성 강화 연구 (Antioxidation Behavior of Submicron-sized Cu Particles with Ag Coating)

  • 최은별;이종현
    • 마이크로전자및패키징학회지
    • /
    • 제23권3호
    • /
    • pp.51-56
    • /
    • 2016
  • 내산화 특성을 가지는 구리(Cu) 기반의 미세 도전 필러를 제조하기 위하여 서브마이크론급의 은(Ag) 코팅 Cu 입자를 제조하고, 그 내산화 특성을 평가하였다. 평균 크기 $0.705{\mu}m$의 Cu 입자들을 습식 합성법으로 제작한 후, 에틸렌글리콜 용매를 사용한 연속 공정으로 Ag 도금을 실시하여 Ag 도금 Cu 입자를 제조하였다. Ag 도금 공정에서 제어한 주요 변수는 환원제 아스코빅산의 첨가 농도, Ag 전구체 용액의 주입속도 및 혼합 용액의 교반속도였는데, 이들의 변화에 따른 Ag 도금의 특성과 미세한 순수 은Ag 입자의 생성 변화를 관찰하였다. 그 결과 공정변수들을 최적화시킴으로써 불필요한 순수 Ag 입자들이 생성을 막고, Ag 도금 Cu 입자들간의 응집을 억제할 수 있었다. 최적 제조조건에서 제조된 Ag 도금 Cu 입자들은 다소간의 응집을 나타내었으나, 대기중에서 $10^{\circ}C/min$의 승온속도로 가열 시 약 $225^{\circ}C$에서야 0.1%의 무게 증가를 나타내었고, $150^{\circ}C$의 대기중에서는 75 분까지 무게 증가가 없는 우수한 내산화 특성을 나타내었다.

Synthesis of Silica Membranes on a Porous Stainless Steel by Sol-Gel Method and Effect of Preparation Conditions on Their Permselectivity

  • Lee, Dong-Wook;Nam, Seung-Eun;Sea, Bong-Kuk;Ihm, Son-Ki;Lee, Kew-Ho
    • Bulletin of the Korean Chemical Society
    • /
    • 제25권9호
    • /
    • pp.1371-1378
    • /
    • 2004
  • A porous stainless steel (SUS) as a substrate of silica composite membranes for hydrogen purification was used to improve mechanical strength of the membranes for industrial application. The SUS support was successfully modified by using submicron Ni powder, $SiO_2$ sols with particle size of 500 nm and 150 nm in turns. Silica top layer was coated on the modified supports under various preparation conditions such as calcination temperature, dipping time and repeating number of dipping-drying process. The calcination temperature for proper sintering was between H ttig temperature and Tamman temperature of the coating materials. Maximum hydrogen selectivity was investigated by changing dipping time. As repeating number of dipping-drying process increased, permeances of nitrogen and hydrogen were decreased and $H_2/N_2$ selectivity was increased due to the reduction of non-selective pinholes and mesopores. For the silica membrane prepared under optimized conditions, permeance of hydrogen was about $3\;{\times}\;10^{-5}\;cm^3{\cdot}cm^{-2}{\cdot}s^{-1}{\cdot}cmHg^{-1}$ combined with $H_2/N_2$ seletivity of about 20.

수소화기상증착공정을 이용한 마그네슘하이드라이드 미세분말 합성 (Synthesis of Sub-Micron MgH2 using Hydriding Thermal Chemical Vapor Synthesis)

  • 강태희;김진호;한규성;김병관
    • 한국수소및신에너지학회논문집
    • /
    • 제23권5호
    • /
    • pp.455-460
    • /
    • 2012
  • This work describes the hydriding chemical vapor synthesis (HCVS) of the $MgH_2$ in a hydrogen atmosphere and the product's hydriding-dehydridng properties. Mg powder was used as a starting material to synthesize $MgH_2$ and uniformly heated to a temperature of $600^{\circ}C$ for Mg vaporization. The effects of hydrogen pressure on the morphology and the composition of HCVS-$MgH_2$ were examined by using X-ray diffraction (XRD) and scanning electron microscopy (SEM). It is clearly seen that after the HCVS process, the particle size of synthesized $MgH_2$ was drastically reduced to the submicron or micrometer-scale and these showed different shapes (needle-like nanofibers and angulated plate) depending on the hydrogen pressure. It was found that after the HCVS process, the $H_2$ desorption temperature of HCVS-$MgH_2$ decreased from 380 to $410^{\circ}C$, and the minimum hydrogen desorption tempreature of HCVS-$MgH_2$ powder with needle-like shape can be obtained. In addition, the enhanced hydrogen storage performance for needle-like $MgH_2$ was achieved during subsequent hydriding-dehydriding cycles.

분무 열 분해법을 이용한 Zn2SiO4 : Mn 나노 형광체의 광학적 특성에 관한 연구 (Synthesis of Zn2SiO4 : Mn Phosphor Particles by Spray-pyrolysis Method)

  • 남상훈;김명화;이상덕;부진효
    • 한국진공학회지
    • /
    • 제19권1호
    • /
    • pp.66-71
    • /
    • 2010
  • PDP를 비롯한 형광체를 이용하는 디스플레이 분야에서 현재 마이크로미터($\mu}$-meter) 이상의 크기를 갖는 기존의 벌크(bulk) 형광체를 능가하는 성능과 새로운 물성을 나타내는 나노형광체(nanophosphor) 개발 및 응용에 대한 연구가 절대적으로 필요한 시점이다. 따라서 본 실험에서는 나노 사이즈의 평균 입자 크기를 갖는 구형의 $Zn_2SiO_4:Mn$ 형광체 입자를 초음파 분무열 분해(ultrasonic spray pyrolysis) 방법을 이용하여 합성하였다. 구형의 형광체 입자의 크기는 분무 장치의 droplet separator를 도입하여 조절하였다. 2 mol%의 망간을 도핑하여 합성한 $Zn_2SiO_4:Mn$ 입자는 시간이 지남에 따라 감소되고, 최근에 고상에서 합성하여 상용화된 물질에 비교할 수 있을 만한 빛 방출의 세기를 가졌다. 형광체 입자의 크기는 무기질 염의 농도가 0에서 5 M로 증가함에 따라 $1\;{\mu}m$에서 $0.2\;{\mu}m$로 감소하였다. 0.5 M 이상의 농도의 전구체 용액에서 얻어진 형광체 입자의 빛 방출은 상용화되어 있는 물질과의 비교를 통해 알아보았다.