• Title/Summary/Keyword: Sub-material of cement

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Transformation of Asbestos-Containing Slate Using Exothermic Reaction Catalysts and Heat Treatment (발열반응 촉매제와 열처리를 이용한 석면함유 슬레이트의 무해화 연구)

  • Yoon, Sungjun;Jeong, Hyeonyi;Park, Byungno;Kim, Yongun;Kim, Hyesu;Park, Jaebong;Roh, Yul
    • Economic and Environmental Geology
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    • v.52 no.6
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    • pp.627-635
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    • 2019
  • Cement-asbestos slate is the main asbestos containing material. It is a product made by combining 10~20% of asbestos and cement components. Man- and weathering-induced degradation of the cement-asbestos slates makes them a source of dispersion of asbestos fibres and represents a priority cause of concern. When the asbestos enters the human body, it causes cellular damage or deformation, and is not discharged well in vitro, and has been proven to cause diseases such as lung cancer, asbestos, malignant mesothelioma and pleural thickening. The International Agency for Research on Cancer (IARC) has designated asbestos as a group 1 carcinogen. Currently, most of these slats are disposed in a designated landfill, but the landfill capacity is approaching its limit, and there is a potential risk of exposure to the external environment even if it is land-filled. Therefore, this study aimed to exam the possibility of detoxification of asbestos-containing slate by using exothermic reaction and heat treatment. Cement-asbestos slate from the asbestos removal site was used for this experiment. Exothermic catalysts such as calcium chloride(CaCl2), magnesium chloride(MgCl2), sodium hydroxide(NaOH), sodium silicate(Na2SiO3), kaolin[Al2Si2O5(OH)4)], and talc[Mg3Si4O10(OH)2] were used. Six catalysts were applied to the cement-asbestos slate, respectively and then analyzed using TG-DTA. Based on the TG-DTA results, the heat treatment temperature for cement-asbestos slate transformation was determined at 750℃. XRD, SEM-EDS and TEM-EDS analyses were performed on the samples after the six catalysts applied to the slate and heat-treated at 750℃ for 2 hours. It was confirmed that chrysotile[Mg3Si2O5(OH5)] in the cement-asbestos slate was transformed into forsterite (Mg2SiO4) by catalysts and heat treatment. In addition, the change in the shape of minerals was observed by applying a physical force to the slate and the heat treated slate after coating catalysts. As a result, the chrysotile in the cement-asbestos slate maintained fibrous form, but the cement-asbestos slate after heat treatment of applying catalyst was broken into non-fibrous form. Therefore, this study shows the possibility to safely verify the complete transformation of asbestos minerals in this catalyst- and temperature-induced process.

Manufacturing of Calcium Silicate Cement Using Construction Waste (건설폐기물을 활용한 이산화탄소 반응경화 시멘트 제조에 관한 연구)

  • Lee, Hyang-Sun;Son, Bae-Geun;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.47-48
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    • 2023
  • In the domestic industrial sector, greenhouse gases emitted from the cement industry account for about 10%, with most of them generated during the cement clinker calcination process. During the calcination process, 57% of carbon dioxide is emitted from the decarbonation reaction of limestone, 30% from fuel consumption, and 13% from electricity usage. In response to these issues, the cement industry is making efforts to reduce carbon dioxide emissions by developing technologies for raw material substitution and conversion, improving process efficiency by utilizing low-carbon alternative heat sources, developing CO2 capture and utilization technologies, and recycling waste materials. In addition, due to the limitations in purchasing and storing industrial byproducts generated from industrial facilities, many studies are underway regarding the recycling of construction waste. Therefore, this study analyzes the manufacture of calcium silicate cement (CSC), which can store carbon dioxide as carbonate minerals in industrial facilities, and aims to contribute to the development of environmentally friendly regenerated cement using construction waste.

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Effect of γ-C2S Addition on the Properties of GGBFS Containing Mortar in Accelerated Carbonation Curing (가속 탄화 조건에서 γ-C2S 첨가가 모르타르 함유 GGBFS의 특성에 미치는 영향)

  • Tran, Duc Thanh;Lee, Han-seung;Singh, Jitendra Kumar
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.33-34
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    • 2020
  • 𝛾-dicalcium silicate (𝛾-C2S) is characterized by its strong carbonation reactivity and has the prospect to be utilized as a building material with the added benefit of CO2 capture. This paper aims to point out the impact of 𝛾-C2S on the microstructure characteristics and mechanical properties of GGBFS paste, and mortar samples. The compressive strength of 𝛾-C2S added GGBFS cement mortar is higher compared to without 𝛾-C2S in accelerated carbonation (AC) up to 14 days of curing but once the curing duration is increased, there is no significant improvement in compressive strength. This study suggests that 𝛾-C2S can capture the atmospheric CO2 (mostly generated from cement and metallurgy industries) and utilized in construction.

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Characterization of Controlled Low-Strength Materials Utilizing CO2-Solidified CFBC Coal Ash (CO2 고정화된 CFBC 석탄재를 활용한 저강도 고유동 채움재의 특성평가)

  • Cho, Yong-Kwang;Nam, Seong-Young;Lee, Yong-Mu;Kim, Chun-Sik;Seo, Shin-Seok;Jo, Sung-Hyun;Lee, Hyoung-Woo;Ahn, Ji-Whan
    • Journal of Environmental Science International
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    • v.26 no.11
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    • pp.1267-1274
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    • 2017
  • A Controlled Low-Strength Materials (CLSM) is suitable for mine backfilling because it does not require compaction owing to it high fluidity and can be installed quickly. Therefore, a CLSM utilizing $CO_2$-solidified Circulating Fluidzed Bed Combustion (CFBC) coal ash was developed and it's properties were investigated, since. $CO_2$-solidification of CFBC coal ash can inhibit exudation of heavy metals. The chemical composition and specific surface area of Pulverized coal Combustion fly ash and CFBC fly ash were analyzed. The water ratio, compressive strength and length change ratio of CLSM were confirmed. The water ratios differed with the specific surface area of the CLSM. It was confirmed that the porosity of CLSM affected its compressive strength and length change ratio.

The experimental study on the compressive strength for cementitious material using CO2 curing (CO2 양생을 이용한 시멘트계 재료의 압축강도 발현에 관한 실험적 연구)

  • Sung, Myung-Jin;Ryu, Hwa-Sung;Shin, Sang-Heon;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.264-265
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    • 2014
  • Currently, CO2 existed in the air usually reacts concrete, and then CaCO3 can be appeared. As time goes by, pH of concrete is decreased and corrosion of steel can be happened. This phenomenon is called carbonation. For preventing carbonation of concrete, various methods like using corrosion inhibitor, high compressive strength concrete, and enough covering depth are adopted. But these method are usually passive methods focused on corrosion of steel and have limitation on economic. Thus, as basic study for active method of carbonation, cement pastes with CO2 reactive material (γ-C2S, MgO) and GBFS were in accelerated carbonation, and the compressive strengths were measured. On the result, the compressive strength was improved better than non-carbonation. Through measuring the weight change using TG-DTA, as specimens were carbonated, according to decreasing of Ca(OH)2 and Mg(OH)2, CaCO3 and MgCO3 were increased. Therefore it can be shown that carbonation curing can be realized.

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Evaluation of Reduction of CO2 Emission Achieved by Using Low-carbon Recycled Cement with Cementitious Waste Powder (폐미분말을 원료로 한 저탄소형 재생시멘트의 CO2배출량 저감평가)

  • Kwon, Eun-Hee;Ahn, Jae-Cheol;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.250-251
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    • 2014
  • With the recent movement toward sustainable development, many efforts have been made to reduce environmental loads in various domains of industry. In particular, a great deal of research and technology development has been underway on approaches to reducing industrial waste and the emission of greenhouse gases. For this reason, a quantitative analysis of the reduction in CO2 emission that could be achieved by replacing limestone material with cementitious waste powder was performed in this study. Through the analysis, it was found that CO2 emissions were reduced by up to 50 percent compared with the scenario in which OPC was used, which suggests that it is possible to reduce global CO2 emissions by approximately 5percent, or by 446.4 Tg of the 965 Tg of CO2 emissions generated by the cement industry, in the total global CO2 emissions of 19300Tg.

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Effect of Inorganic Admixture for Magnesia Cement Using MgCO3 and Serpentine (MgCO3와 사문석을 사용한 마그네시아 시멘트의 무기 첨가제 영향)

  • Lee, Jong-Kyu;Soh, Jung-Sub
    • Korean Journal of Materials Research
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    • v.25 no.2
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    • pp.75-80
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    • 2015
  • The carbon dioxide($CO_2$) released while producing building materials is substantial and has been targeted as a leading contributor to global climate change. One of the most typical method to reducing $CO_2$ for building materials is the addition of slag and fly ash, like pozzolan material, while another method is reducing $CO_2$ production by carbon negative cement development. The MgO-based cement was from the low-temperature calcination of magnesite required less energy and emitted less $CO_2$ than the manufacturing of Portland cements. It is also believed that adding reactive MgO to Portland-pozzolan cements could improve their performance and also increase their capacity to absorb atmospheric $CO_2$. In this study, the basic research for magnesia cement using $MgCO_3$ and magnesium silicate ore (serpentine) as main starting materials, as well as silica fume, fly ash and blast furnace slag for the mineral admixture, were carried out for industrial waste material recycling. In order to increase the hydration activity, $MgCl_2$ was also added. To improve hydration activity, $MgCO_3$ and serpentinite were fired at $700^{\circ}C$ and autoclave treatment was conducted. In the case of $MgCO_3$ as starting material, hydration activity was the highest at firing temperature of $700^{\circ}C$. This $MgCO_3$ was completely transferred to MgO after firing. This occurred after the hydration reaction with water MgO was transferred completely to $Mg(OH)_2$ as a hydration product. In the case of using only $MgCO_3$, the compressive strength was 3.5MPa at 28 days. The addition of silica fume enhanced compressive strength to 5.5 MPa. In the composition of $MgCO_3$-serpentine, the addition of pozzolanic materials such as silica fume increased the compression strength. In particular, the addition of $MgCl_2$ compressive strength was increased to 80 MPa.

Thermal cracking analysis of concrete with cement hydration model and equivalent age method

  • Tian, Ye;Jin, Xianyu;Jin, Nanguo
    • Computers and Concrete
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    • v.11 no.4
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    • pp.271-289
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    • 2013
  • In this research, a developed microstructural model of cement particles was presented to describe the cement hydration procedure. To simplify the hydration process, the whole hydration was analyzed in a series of sub-steps. In each step, the hydration degree, as well as the microstructural size of the hydration cell, was calculated as a function of the radius of the unreacted cement particles. With the consideration of the water consumption and the reduction of the interfacial area between water and hydration products, the micro-level expressions of the cement hydration kinetics were established. Then the heat released and temperature history of the concrete was carried out with the hydration degree obtained from each sub-steps. The equivalent age method based on the Arrhenius law was introduced in this research. Based on the equivalent age method, a maturity model was applied to describe the evolution of the mechanical properties of the material during the hydration process. The finite element program ANSYS was used to analyze the temperature field in concrete structures. Then thermal stress field was calculated using the elasticity modulus obtained from code formulate. And the risk of thermal cracking was estimated by the comparison of thermal stress and concrete tensile strength.

The effect of Fe2O3 nanoparticles instead cement on the stability of fluid-conveying concrete pipes based on exact solution

  • Nouri, Alireza Zamani
    • Computers and Concrete
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    • v.21 no.1
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    • pp.31-37
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    • 2018
  • This paper deals with the stability analysis of concrete pipes mixed with nanoparticles conveying fluid. Instead of cement, the $Fe_2O_3$ nanoparticles are used in construction of the concrete pipe. The Navier-Stokes equations are used for obtaining the radial force of the fluid. Mori-Tanaka model is used for calculating the effective material properties of the concrete $pipe-Fe_2O_3$ nanoparticles considering the agglomeration of the nanoparticles. The first order shear deformation theory (FSDT) is used for mathematical modeling of the structure. The motion equations are derived based on energy method and Hamilton's principal. An exact solution is used for stability analysis of the structure. The effects of fluid, volume percent and agglomeration of $Fe_2O_3$ nanoparticles, magnetic field and geometrical parameters of pipe are shown on the stability behaviour of system. Results show that considering the agglomeration of $Fe_2O_3$ nanoparticles, the critical fluid velocity of the concrete pipe is decreased.

An adaptive neuro-fuzzy inference system (ANFIS) model to predict the pozzolanic activity of natural pozzolans

  • Elif Varol;Didem Benzer;Nazli Tunar Ozcan
    • Computers and Concrete
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    • v.31 no.2
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    • pp.85-95
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    • 2023
  • Natural pozzolans are used as additives in cement to develop more durable and high-performance concrete. Pozzolanic activity index (PAI) is important for assessing the performance of a pozzolan as a binding material and has an important effect on the compressive strength, permeability, and chemical durability of concrete mixtures. However, the determining of the 28 days (short term) and 90 days (long term) PAI of concrete mixtures is a time-consuming process. In this study, to reduce extensive experimental work, it is aimed to predict the short term and long term PAIs as a function of the chemical compositions of various natural pozzolans. For this purpose, the chemical compositions of various natural pozzolans from Central Anatolia were determined with X-ray fluorescence spectroscopy. The mortar samples were prepared with the natural pozzolans and then, the short term and the long term PAIs were calculated based on compressive strength method. The effect of the natural pozzolans' chemical compositions on the short term and the long term PAIs were evaluated and the PAIs were predicted by using multiple linear regression (MLR) and adaptive neuro-fuzzy inference system (ANFIS) model. The prediction model results show that both reactive SiO2 and SiO2+Al2O3+Fe2O3 contents are the most effective parameters on PAI. According to the performance of prediction models determined with metrics such as root mean squared error (RMSE) and coefficient of correlation (R2), ANFIS models are more feasible than the multiple regression model in predicting the 28 days and 90 days pozzolanic activity. Estimation of PAIs based on the chemical component of natural pozzolana with high-performance prediction models is going to make an important contribution to material engineering applications in terms of selection of favorable natural pozzolana and saving time from tedious test processes.