• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.483-486
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• 2004

Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.6 s.171
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• pp.175-182
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• 2005

Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1547-1550
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• 2005

ISB panel, inner structured of metal in two skin and bonded, has inner structures which have low relative density, stiffness and strength with low weight of make improvement for that purpose. A kind of Inner structures have various structure types. In this paper, we have studied the Forming Limit Diagram(FLD), thickness variation and stress strain to dimple structure of sheet by analysis of Dynaform and LS-Dyna.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.5 s.170
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• pp.152-158
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• 2005

Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, due to their dimensional shape of metal between a pair of metal skin sheets or face sheets. Previous works showed that ISB panels containing inner structures formed as repeated pyramidal shapes saved weight up to $60\%$ in condition of same stiffness comparing with solid sheet. In this work, woven metal is adapted to inner structures replacing pyramidal structures. The test specimens of ISB panel containing woven metal made by multi-point electric resistance welding and 3-point bending test have been carried out. The results of experiments and comparisons of process parameters, stiffness and failure mode are discussed.

• Journal of Welding and Joining
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• v.27 no.3
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• pp.92-96
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• 2009

Metallic sandwich plate has many good properties such as high specific stiffness, high specific strength, good impact absorptivity, effective thermal insulation and soundproofing. In our study, a new bonding method, 3-layer roll projection welding, is introduced to fabricate the metallic sandwich plate. The new method uses a pair of roll electrodes like the seam welding, and projection welding is made at two internal interfaces of the 3-layer weldment consisting of a structured inner sheet and a pair of skin sheets. During the welding process, skin sheet temperature are measured to produce metallic sandwich plate with uniform and good quality. But it is difficult to observe or measure the temperature at the welding points during welding process because the welding points exist at the internal interfaces. Therefore FEM numerical analysis using ABAQUS is conducted to estimate the generated heat at the welding points with different welding conditions.

• Journal of Welding and Joining
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• v.27 no.3
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• pp.85-91
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• 2009

A roll projection welding machine is introduced to fabricate metallic sandwich plate consisting of a structured inner sheet with projection-like shape and a pair of skin sheets. To fabricate the metallic sandwich plate of consistent and good quality, two process monitoring methods are introduced; dynamic resistance monitoring and skin sheet temperature monitoring. Dynamic resistance monitoring has no time delay but gives only averaged value over plate width. Skin sheet temperature monitoring has certain amount of time delay but is good for predicting weld quality of specified position. By the two complementary monitoring methods, the characteristics of the new welding process is successfully understood.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.389-392
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• 2005

Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. In this paper, through the FLD analysis according to the pattern changes, we have confirmed the deformed shape and formability distribution. Also, we have fabricated the dimple press mold according to the pattern changes, and obtained the dimple inner structure the forming experiments.

• Journal of Korean Society of Water and Wastewater
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• v.26 no.3
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• pp.343-354
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• 2012

A electro-foaming fusion wrap fitting for polyethylene sewer pipe was built and foaming mechanism has been studied. A foaming sheet, supporting sheet and clamping band is assembled into a all-in-one structured electro-foaming fusion wrap fitting. To specify foaming and fusion of electro-foaming fusion wrap for PE sewer pipe, series of fusion tests were performed in various conditions. A parallel plate compression test up to 50 % of inner diameter deflection has been performed to check integrity of fusion quality and it was found that there were no visible signs of crack in wrapped area of fitting. Also air tightness test based on KS M 3511-2 has been performed to evaluate perfectness of wrap fusion quality and we found there were no pressure drop up to 10 times higher value than KS standard regulation.

• 한국가시화정보학회:학술대회논문집
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• 2003.11a
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• pp.67-70
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• 2003

Hard disk drives (HDD) in computer are used extensively as data storage capacity. The trend in the computer industry to produce smaller disk drives rotating at higher speeds requires an improved understanding of fluid motion in the space between disks. Laser sheet and digital camera was used for 2-dimensional visualization of the unsteady flow between the center pair of two co-rotating disks in air with a cylindrical enclosure (or shroud). Geometric parameters are gap height (H) between disks, and gap distance (G) between disk tip and shroud. The lobe-structured boundary between inner region and outer region was detected by inserted particles, and the number of dominant vortices was determined clearly It is found from flow visualization that the number of vortex cells can be correlated with Reynolds number based on H which is defined as $Re_H={\Omega}RH/v$ ranging from $3.18\times10^3\;to\;1.43\times10^4$, and decreases as the disk speed increases. The lobe pattern by vortex cells is changed to a circular pattern for the wide gap than narrow one.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1661-1665
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• 2004

Hard disk drives (HDD) in computer are used extensively as data storage capacity. The trend in the computer industry to produce smaller disk drives rotating at higher speeds requires an improved understanding of fluid motion in the space between disks. Laser sheet and digital camera was used for 2-dimensional visualization of the unsteady flow between co-rotating disks in air with a cylindrical enclosure (or shroud). Geometric parameters are gap height (H) between disks, and gap distance (G) between disk tip and shroud. The lobe-structured boundary between inner region and outer region was detected by inserted particles, and the number of dominant vortices was determined clearly It is found from flow visualization that the number of vortex cells can be correlated with Reynolds number based on H which is defined as $Re_H={\Omega}RH/v$ ranging from $7.96{\times}10^2$ to $1.43{\times}10^4$, and decreases as the disk speed increases. The lobe pattern by vortex cells is changed to a circular pattern for the wide gap than narrow one.