• Title/Summary/Keyword: Structural Welding Steel

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Application of Engineering Critical Assessment Method in the Development Stage of Welding Consumables (용접 재료 개발 단계에서 ECA 기법을 통한 재료의 인성 적합성 평가)

  • Shin, Yong-Taek;Jo, Young-Ju;Seo, Dae-Gon
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.16-19
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    • 2016
  • Needs for structural integrity procedure such as BS 7910, the nuclear industry document R6 Rev.4 and the European FITNET procedure are being increased in industry. Especially, BS 7910 allows metallic structures to be assessed on the basis of fracture mechanics analysis rather than strict adherence to design and fabricated codes. This study is to propose the flaw assessment to judge the toughness level of welding consumables at the development stage. The FCA welding consumables with YP 690MPa and CTOD over 0.25 mm have been developed and its allowable weld flaw size considering actually applied environment has been evaluated. Since the estimated allowable defect size is sufficiently detectable in nondestructive testing, the toughness of the developed material is judged to be appropriate and no problem in securing the structural integrity.

Effect of the welding residual stress redistribution on impact absorption energy (재분포된 용접잔류응력이 충격흡수에너지에 미치는 영향)

  • Yang, Zhaorui;Lee, Youngseog
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.72-79
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    • 2015
  • Evaluation of fracture toughness of welded structures has a significant influence on the structural design. However the residual stresses is redistributed while the welded structures is cut for preparing specimens. This study investigated an effect of the welding residual stress redistribution on the impact absorption energy of Charpy specimen. SA516Gr70 steel plate by at the flux cored arc welding (FCAW) and gas tungsten arc welding(GTAW) was cutting. Specimens for Charpy impact testing were taken from the welded plate. Two material removal mechanisms (wire cutting and water jet) were used to make the specimens. Welding residual stress and redistribution residual stress were measured using the XRD (X-Ray Diffraction) method. The amount of redistribution of residual stress depends on the different material removal mechanism. Redistribution of residual stress of reduced the impact absorption energy by 15%.

Distribution of Welding Residual Stresses in Laser Welds with the Nail-head shape

  • Kim, Y.P.;Joo, S.M.;Bang, H.S.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.17-22
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    • 2003
  • During the laser welding, weldments are suddenly heated and cooled by laser beam of high density energy. This phenomenon gives an occasion to complex welding residual stresses, which have a great influence on structural instability, in laser welds. However, relevant researches on this field are not sufficient until now and residual stress measurements have experimental and practical limitations. From these reasons, a numerical simulation may be attractive in order to solve the residual stress problem. For clarifying the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elastic and plastic analysis). From the results, we can confirm the stress concentration occurs at the place of melting line shape changed in laser welds with the nail-head shape.

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Residual Stress Evaluation Caused by Press Forming and Welding of 600MPa Class Circular Steel Tube Using Hole-Drilling Strain Gage Method (홀드릴링 변형 게이지법을 이용한 600MPa급 원형 강관 제작상의 잔류응력평가)

  • Im, Sung Woo;Lee, E.T.;Shim, Hyun Ju;Kim, Jong Won;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.625-631
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    • 2006
  • Residual stresses in structural materials are stresses that exist in the objective without the application of any service or other external loads. Manufacturing processes are the most common causes of residual stress. To examine the effect and the distribution of residual stress due to press forming and welding in the production of a 600MPa-class steel tube, a residual stress evaluation test was performed. The measurement used the Hole-Drilling Strain Gauge Method and evaluated the distribution of residual stress, which measured a total of 59 places near the welding line.

Shake Table Test on Seismic Performance Evaluation of the Bolted Connection Type Paneling System with Exterior Finish Material (외부마감재가 부착된 볼트접합 방식 패널링 시스템의 내진성능평가를 위한 진동대 실험)

  • Oh, Sang Hoon;Park, Jong Won;Park, Hae Yong
    • Journal of the Earthquake Engineering Society of Korea
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    • v.22 no.1
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    • pp.23-32
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    • 2018
  • In this study, we conducted a shake table test to verify the seismic performance of the paneling system with steel truss composed of bolt connections. The control group was set to the traditional paneling system with steel truss connected by spot welding method. Test results showed that the bolted connection type paneling system has excellent deformation capacity without cracking or brittle fracture of the steel truss connection parts compared to the welding type paneling system. Furthermore, in the bolted connection type, slight damage occurred at the time of occurrence of the same story drift angle as compared with the existing method, it is considered that it has excellent seismic performance. In compliance with the performance-based design recommended for the current code (ASCE 41-13) on non-structural components, it is judged that in the case of the bolted connection type paneling system, it can be applied to all risk category structures without restriction. However, in the case of traditional paneling system with spot welding method, it is considered that it can be applied limitedly.

Tensile response of steel/CFRP adhesive bonds for the rehabilitation of civil structures

  • Matta, F.;Karbhari, Vistasp M.;Vitaliani, Renato
    • Structural Engineering and Mechanics
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    • v.20 no.5
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    • pp.589-608
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    • 2005
  • There is a growing need for the development and implementation of new methods for the rapid and cost-effective rehabilitation of deteriorating steel structural components to offset the drawbacks related to welding and/or bolting in the field. Carbon fiber reinforced polymer (CFRP) composites provide a potential alternative as externally bonded patches for strengthening and repair of metallic structural members for building and bridge systems. This paper describes results of an investigation of tensile and fatigue response of steel/CFRP joints simulating scenarios of strengthening and crack-patching. It is shown that appropriately designed schemes, even when fabricated with levels of inaccuracy as could be expected in the field, can provide significant strain relief and load transfer capability. A simplified elasto-plastic closed form solution for stress analysis is presented, and validated experimentally. It is shown that the bond development length remains constant in the linear range, whereas it increases as the adhesive is deformed plastically. Fatigue resistance is shown to be at least comparable with the requirements for welded cover plates without attendant decreases in stiffness and strength.

Experimental Evaluation of Reserve Capacities for Connection Details between Steel Pipe Pile and Concrete Footing of Type-B (Type-B방식의 강관말뚝과 확대기초 연결부 상세에 따른 보유내력의 실험적 평가)

  • Han, Sang-Hoon;Hong, Ki-Nam;Kwon, Yong-Kil
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.1
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    • pp.183-192
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    • 2008
  • Generally, application of steel pipe pile as deep foundation member needs special requirement for the connection method between steel pipe pile and concrete footing. Even though two types of connection method are suggested in the korea highway bridge code, type-B method is prevalent. In this study, vertical, lateral, and tension loading test are done for two types of type B connection to review stress concentration, formation and behavior of imaginary RC column in the footing. Welding type and hook type as the connection method are considered in this study. Test results show that welding type have the more reserve capacity than hook type and the specimens connected by the welding type behave as the imaginary RC column in the footing. However, the specimens connected by the hook type did not behave as the imaginary RC column in the footing but behave as the hinge.