• Title/Summary/Keyword: Structural Weight

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A Study of Structural Stability of Complex CNC Automatic Lathe Base (CNC 복합자동선반 베이스 구조 안전성에 관한 연구)

  • Lee, Sang-Hyeop;Yang, Dong-Ho;Cha, Seung-Whan;Kwak, Jin;Lee, Jong-Chan;Lee, Young-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.80-85
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    • 2021
  • This study is to evaluate the structural stability of heavy duty structure of the Complex CNC automatic lathe. The analysis conditions were analyzed by applying the weight and load of the part itself and then applying the weight of the upper assembly unit. As a result of the structural analysis, the values of stress and strain are small and safety factor is high, and as a result of the dynamic analysis, there will be no resonance outside the equipment driving area, so there will be no problem in equipment stability.

A Study on Optimal Design of Mud Tank with Response Surface Optimization (반응표면 최적화를 이용한 머드탱크 최적 설계에 관한 연구)

  • In-hyuk Nam;Im-jun Ban;Chaeog Lim;Sung-chul Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.895-905
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    • 2023
  • Mud tanks used for storing and supplying mud in mud supply systems are essential to secure structural stability according to the mud loads inside the tank. In terms of structural stability of the mud tank can be ensured by increasing the thickness of the structure. However, increasing the thickness may cause a problem of increasing production costs. In addition, this increases the weight of the tank, which can cause problems with the trailer loading weight limitation during transportation. To satisfy both these problems and structural stability, the mud tank should be optimally designed. Therefore, this study conducted an optimum design in consideration of the load of the mud tank through the structural analysis and response surface optimization method in ANSYS.

Development of Optimum Structural Design System for Double Hull Oil Tankers (이중 선각 유조선의 최적 구조 설계 시스템 개발)

  • Chang-Doo Jang;Seung-Soo Na
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.1
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    • pp.118-126
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    • 2000
  • An optimum structural design system for double hull oil tankers is developed based on the generalized slope deflection method which was previously proposed by the authors. For the optimization technique, the Hooke & Jeeves direct search method is applied to the minimum weight design problems with discrete design variables. A minimum weight design program is developed for the longitudinal members by the classification rules and for the transverse frames and the bulkhead members by the generalized slope deflection method. By this program, a minimum hull weight design of double hull oil tankers considering tank arrangement is performed and the design results are compared with existing ship. It is possible to find optimum tank arrangement and efficient types of hull structures for the minimum weight design of double hull oil tankers.

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An Experimental Evaluation of Bending and Shear Resisting Strengths for Wire-Integrated Deck Plate System using Lightweight Concrete (경량콘크리트를 사용한 철선일체형 바닥구조의 휨내력 및 전단내력 실험적 평가)

  • Lee, Seong-Hui;Bang, Jung-Seok;Won, Yong-An;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.275-282
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    • 2011
  • A recent development of seismic design, which is required among environmentally friendly members, increased the concern on light-weight concrete. Extending around the building, the structural design which is applied for light-weight concrete has been increased. This study therefore evaluates the bending resistance and the shear resistance involved using four specimens that were manufactured and tested. The parameters used in this study exist. This study investigates the structural performance of composite slab using light-weight concrete with KCI (2007).

Stress Analysis of Linear Elastic Solid Problems by using Enhanced Meshfree Method based on Fast Derivatives Approximation (고속 도함수 근사화에 의해 개선된 무요소법을 이용한 선형탄성 고체문제의 응력해석)

  • 이상호;김효진;윤영철
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.10a
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    • pp.583-590
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    • 2002
  • Point collocation method based on the fast derivatives approximation of meshfree shape function is applied to solid mechanics in this study. Enhanced meshfree approximation with approximated derivative of shape function is reviewed, and formulation of linear elastic solid mechanics by point collocation method is presented. It implies that governing equation of solid mechanics with strong form is directly formulated without no numerical integration cells or grid. The regularity of weight function is not required due to a use of approximated derivative, so we propose the exponential type weight function that is discontinuous in first derivative. The convergence and stability of the proposed method is verified by passing the generalized patch test. Also, the efficiency and applicability of the proposed method in solid mechanics is verified by solving types of solid problems. Numerical results show that not only a use of proposed weight function leads lower error and higher convergence rate than that of the conventional weight functions, but also the improved collocation method with derivative approximation enables to compute the derivatives of shape function very fast and accurately enough to replace the classical direct derivative calculation.

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A Study on Injection Mold Design Using Topology Optimization (위상최적화 기법을 이용한 사출 금형 최적 설계)

  • Kim, Mi-Jin;Choi, Jae-Hyuk;Baek, Gyeng-Yun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.100-106
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    • 2022
  • Topology optimization is applied for the optimal design of various products to ensure weight reduction and productivity improvement. Reducing the weight of the mold while maintaining its rigidity can ensure shortening of the production cycle, stabilization of the mold temperature, and reduction of mold material costs. In this study, a topology optimization technique was applied to the optimal design of the injection mold, and a topology-optimized model of the mold was obtained. First, the injection mold for the square specimens was modeled. Subsequently, a structural analysis was performed by implementing a load condition generated during the injection molding process. Topology optimization was performed based on the structural analysis results, and the models of the initial and topology-optimized designs were manufactured at 1/4 magnification using a 3D printer. Consequently, compared with the existing model, the weight of the topology-optimized model decreased by 9.8%, and the manufacturing time decreased by 7.61%.

Parallel Genetic Algorithm for Structural Optimization on a Cluster of Personal Computers (구조최적화를 위한 병렬유전자 알고리즘)

  • 이준호;박효선
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.10a
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    • pp.40-47
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    • 2000
  • One of the drawbacks of GA-based structural optimization is that the fitness evaluation of a population of hundreds of individuals requiring hundreds of structural analyses at each CA generation is computational too expensive. Therefore, a parallel genetic algorithm is developed for structural optimization on a cluster of personal computers in this paper. Based on the parallel genetic algorithm, a population at every generation is partitioned into a number of sub-populations equal to the number of slave computers. Parallelism is exploited at sub-population level by allocationg each sub-population to a slave computer. Thus, fitness of a population at each generation can be concurrently evaluated on a cluster of personal computers. For implementation of the algorithm a virtual distributed computing system in a collection of personal computers connected via a 100 Mb/s Ethernet LAN. The algorithm is applied to the minimum weight design of a steel structure. The results show that the computational time requied for serial GA-based structural optimization process is drastically reduced.

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Self-Optimizing Structural Design of a Pre-engineered Building System with Nonprismatic Members based on AISC2005 (AISC2005에 기준한 변단면 선설계 건축물시스템의 자동화 최적구조설계)

  • Kim, Yong Seok;Oh, Myoung Ho;Song, Byung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.21 no.2
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    • pp.193-201
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    • 2009
  • Structural design of most nonprismatic Pre-Engineered Building Systems (PEBS) is performed using optimizing software developed in foreign countries. In this study, a structural optimizing software for the design of 3-D structures of nonprismatic PEBS is developed according to the allowable stress design method of AISC2005 and KBC. Optimizing structural design with nonprismatic members is carried out by repeating the process of structural analysis and member design to minimize the weight of a structure. According to the optimizing design results of 2-D and 3-D structures with nonprismatic members, there are considerable steel savings in designing structures with nonprismatic H-shaped built-up sections rather than with H-shaped rolled sections. When H-shaped built-up sections were used, the weight of the structural steel was reduced when AISC2005 specification rather than AISC1898 was used in the design. It is therefore concluded that utilizing the new AISC2005 specification is safer in preventingweb buckling because the height of a member is designed to be small despite some differences depending on the structural type.

The Effect of Impacted Fracture in Glass Fiber Orientation with Injection Molding & Structural Coupled Analysis (사출-구조 연성해석을 통한 Glass Fiber 배향성이 충격 파괴에 미치는 영향)

  • Kim, Woong;Kim, JongRyang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.35-41
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    • 2017
  • The use of engineering plastics in automotive components is increasing with the trend towards improving the car strength and reducing weight. Among the different choices of materials, engineering plastic emerged as the necessary material for achieving lower costs, reduced weight and improved production efficiency. To produce the automotive parts, it is important to predict defect and validation of injection molding prior to design. Injection molding analysis and structural analysis are widely applied as a part of the design process when developing automotive parts. Injection molding analysis, in particular, involves a highly complicated mechanism that requires deep knowledge of polymer properties as well as an analytic approach different from that used for a general isotropic material when the molded material is used as a structural material. This is because the parts made of polymer have pre-stress factors such as intrinsic deformation and residual stress. The most important factors for injection molded plastic products are injection molding condition and cavity design, taking into account ease of molding, mass production and application. Despite optimal injection molding conditions and cavity design, however, glass fiber orientation is critically linked to strength reduction. The application of injection molding and structural coupled analysis provides a low-cost solution for product molding and structural validation, all prior to the actual molding. The purpose of this study involves the validation, pre-study, and solution of defect in injection-molded polymer automotive parts using the simulation software for injection molding and structural coupled analysis. Finally, this thesis provides validation of an injection molding and structural coupled analytic mechanism that can demonstrate the effect of glass fiber orientation on mechanical strength. Design improvement ideas for the injection molded product of PPS (Poly Phenylene Sulfide)+40% glass fiber are also suggested.

Structural Optimization for Hybrid Vertical-Axis Wind Turbine Blade using Response Surface Method (반응표면법을 이용한 양항력형 수직축 풍력발전기 블레이드의 구조 최적 설계)

  • So, Ki-Sung;Choi, Chan-Woong;Lee, Dong-Chul;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1331-1337
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    • 2013
  • This study deals with the structural optimization of hybrid vertical-axis wind turbine blades using a response surface method (RSM). The structural analysis results suggest that the stress of hybrid vertical-axis wind turbine blades exceeds the yield strength. Optimization techniques are then applied to structural design to ensure a safe structure. First, the design factors that strongly influence the structural response are identified. The RSM was applied based on the design of experiments. The objective function and constraint terms set the weight and allowable stress, respectively. Furthermore, sensitivity analysis was conducted to indicate the effects of the design factors on the stress and weight. Finally, structural design was performed for the hybrid vertical-axis wind turbine blade.