• Title/Summary/Keyword: Structural Evaluation Test

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Design Improvement of Front-End Loader for Tractor to Reduce Stress Concentration and Evaluation of Impact Safety (응력집중 저감을 위한 트랙터용 프론트 로더의 설계개선 및 충격 안전성 평가)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.109-119
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    • 2018
  • The purpose of this study is to evaluate the structural safety of the front-end loader for the 90 kW class of agricultural tractors in impact test conditions. Deformation and stress on the loader under the impact test conditions are analyzed using the commercial finite element analysis software ANSYS. In previous research dealing with the initial design of the loader, the maximum stress occurred in the mount and exceeded the yield strength of the material. In this paper, an improved design of the mount of the loader was proposed to reduce the stress concentration in the initial design. The safety of the improved design was verified by performing rigid-body dynamics analysis, transient structural analysis, and static structural analysis under three impact test conditions: a drop and catch test, a corner pull test, a corner push test. It was found that the local stress concentration in the mount that appeared in the initial design was greatly reduced in the improved design, and that the maximum stresses occurred in the three impact test conditions are smaller than the yield strength. It is expected that the design improvement of the mount proposed in this study and the method of analysis may be effectively used to enhance structural safety in the development of new model front loaders in the future.

Evaluation of Deformation Behavior of Nuclear Structural Materials under Cyclic Loading Conditions via Cyclic Stress-Strain Test (반복 응력-변형률 시험을 통한 반복하중 조건에서 원전 주요 구조재료의 변형거동 평가)

  • Kim, Jin Weon;Kim, Jong Sung;Kweon, Hyeong Do
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.75-83
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    • 2017
  • This study investigated deformation behavior of major nuclear structural materials under cyclic loading conditions via cyclic stress-strain test. The cyclic stress-strain tests were conducted on SA312 TP316 stainless steel and SA508 Gr.3 Cl.1 low-alloy steel, which are used as materials for primary piping and reactor pressure vessel nozzle respectively, under cyclic load with constant strain amplitude and constant load amplitude at room temperature (RT) and $316^{\circ}C$. From the results of tests, the cyclic hardening and softening behavior, stabilized cyclic stress-strain behavior, and ratcheting behavior of both materials were investigated at both RT and $316^{\circ}C$. In addition, appropriate considerations for cyclic deformation behavior in the structural integrity evaluation of major nuclear components under excessive seismic condition were discussed.

Evaluation of Structural Integrity for HANARO Capsule Structure by Vibration Test and Analysis (진동시험 및 해석을 통한 하나로 캡슐 구조물의 구조건전성 평가)

  • 이영신;강연환;최명환;신도섭
    • Journal of KSNVE
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    • v.10 no.2
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    • pp.261-268
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    • 2000
  • The instrumented capsule is subjected to flow-induced vibration(FIV) due to the flow of the primary coolant and then the structural integrity of the capsule during irradiation in the HANARO reactor is an issue of major concern. For this purpose the acceleration was measured by four accelerometers attached to the protection tube of the capsule mainbody and the displacement of test holes was calcultated using commercial finite element program ANSYS to evaluate the structural interference with the neighboring flow tubes under the reactor operating condition. The calculated displacements of test holes in the reactor in-core were found to be lower than the values of allowable design criteria.

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An Evaluation of Structural Test and Analysis for Composites Vehicle Structures of Automatic Guideway Transit (자동무인경전철 복합재 차체 구조물의 구조 시험 및 해석적 평가)

  • Ko, Hee-Young;Shin, Kwang-Bok;Cho, Se-Hyun;Kim, Dae-Hwan
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1103-1108
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    • 2009
  • This paper describes the results of structural test and finite element analysis for rubber wheel-type Automatic Guideway Transit(AGT) made of aluminum honeycomb sandwich composites with WR580/NF4000 glass-fabric epoxy laminate face sheets. The static tests of vehicle structure were conducted according to JIS E7l05. These static tests have been done under vertical load, compressive load and 3-point support load. The structural integrity of AGT vehicle structure was evaluated by displacement, stress obtained from LVDT and strain gauges, and natural frequency. And finite element analysis using Ansys v11.0 was done to compare with the results of static test. The result showed that the results of structural integrity for static test were in an good agreement with these of finite element analysis.

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Structural Test and Safety Evaluation for Fin Assembly of Scientific Sound Rocket (과학로케트 날개조립체의 구조강도시험 및 안전성 평가)

  • 허용학;김갑순;주진원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3395-3403
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    • 1994
  • The structural test technique and equipment for strength test of astronautical structures, such as rocket, were presented in this paper. Structural strength tests of the fin assembly with fin and fin frame in the scientific sound rocket were performed with load levels of 100% limit load and 150% ultimate load of design lift force. Safety factors in each part of the fin assembly were calculated at these two load levels and the stiffnesses based on the measured deflection of fin assembly and strains on fin and fin frame were evaluated at these two load level. As the result of structural test, the fin assembly was estimated to be safe.

Evaluation of structural strength for Composite Carbody of Tilting Train (복합재 틸팅열차 차체 구조물의 구조강도 평가)

  • Jeong, Jong-Cheol;Lee, Sang-Jin;Cho, Sea-Hyun;Kim, Jung-Seok;Kim, Chun-Gon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.199-202
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    • 2005
  • This study has performed the static loading tests for the composite train body of Korean tilting train. The structural tests based on the JIS E7105 standard were carried out in the test facility designed for the train carbody. The vertical, compressive and torsional loads were imposed on the underframe and the end structure of the carbody. the structural behavior of the carbody under the 3-point supporting and the natural frequency were evaluated as well. In addition, the test results were compared with the numerical one. From the tests. the structural strength of the hybrid composite carbody was assessed.

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Structural Integrity Evaluation of Fuel Test Loop Submerged in Water Subjected to Postulated Pipe Rupture

  • Lee, Choon-Yeol;Kwon, Jae-Do;Lee, Yong-Son;Kim, Kil-Soo;Kim, Jun-Yeun
    • Journal of Mechanical Science and Technology
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    • v.14 no.2
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    • pp.215-225
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    • 2000
  • The structural integrity of the fuel test loop (FTL) in a Korean experimental reactor is evaluated when the FTL, submerged in a water environment, is subjected to a postulated pipe rupture. The analyses are performed under static and dynamic conditions, imposing the thrust force history at each postulated pipe rupture section. Through analysis the following results are found: l) A double ended guillotine can not be expected based on the toughness of the material, 2) the structural integrity of the chimney surrounding the FTL would not impede the structural integrity by the pipe whip. All analyses are performed by finite element methods.

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Test and Evaluation of the Propeller Developed for a Multi-copter with the Take-off Weight of 25 kg (이륙 중량 25 kg급 멀티콥터용 프로펠러 시험 평가)

  • Kang, Hee Jung;Kim, Taejoo;Wee, Seong-Yong
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.26-34
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    • 2018
  • Structural static test and the performance test were conducted to determine whether the propeller developed for a multi-copter with the take-off weight of 25 kg satisfies the design requirement. The result of the structural test revealed that the propeller had a safety margin of 3 or more as the ultimate load and requirement load did not cause the specimen breakage. In the performance test, the propeller generated the hover thrust and maximum thrust of design requirement, and hover efficiency in the operating thrust range was greater than 0.73. Maximum hover efficiency increased by more than 3% compared to the reference propeller and electric power consumption decreased by more than 4% in the operating range. The propeller was found to be successfully developed based on the satisfaction rate of the structural strength requirement and the performance requirement.

Fatigue and Robust Analysis for Improving the Suspended Pedal of Vehicles (차량용 서스펜디드 페달 구조체의 피로 내구 분석 및 설계 개선)

  • Lee, Woo-Hyung;Hwang, Bum-Chul;Kim, Chul;Bae, Won-Byong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.105-111
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    • 2009
  • This study was carried out to evaluate structural stability of the suspended plastic pedal used in vehicles and to predict its fatigue life with the results obtained from finite element analysis. And also shape optimization was performed to reduce its weight. Structural analysis of the suspended plastic pedal was based on the evaluation tests such as static test, stiffness test, and fatigue test in the actual field, which were frequently carried out in the companies manufacturing plastic pedals. The evaluation for the plastic pedal was carried out by structural and fatigue analyses using a commercial FEA program and according to it, maximum stress and strain and fatigue life of the pedal satisfied all the requirements in the evaluation tests. The results of structural analysis of the suspended plastic pedal were used in the fatigue analysis. Fatigue test was performed to verify validity of the theoretical fatigue life of the plastic pedal. And the life by theoretical calculation was in good agreement with that by the experiment. Object function for optimizing shape of the plastic pedal is its volume, and total volume of the plastic pedal was reduced to about 11.7% through shape optimization.

Safety Evaluation of Radiating Element by Structural Test and Stress Analysis (구조 실험 및 응력 해석을 통한 복사 소자의 안전성 평가)

  • Kim, Jin-Yul;Kim, Dong-Seob;Park, Byung-Rak;Kim, Jin-Sung;Kim, Min-Sung;Park, Chan-Yik;Hwang, Woon-Bong
    • Composites Research
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    • v.26 no.4
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    • pp.259-264
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    • 2013
  • This study manufactured the radiating element of multi-band antenna skin structure which satisfy electrical and mechanical performance and is made by double injection molding process. Structural test including impact and buckling test is carried out and stress analysis is simulated to evaluate safety of radiating element for the axial and shear loads, when changing of the skin structure is occurred by the external force. To predict allowable load of structure and evaluate safety on impact and buckling, experimental and analytic method is used in strength analysis of structure.