• Title/Summary/Keyword: Strip Gauge and Tension Control

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Tension Control System for Hot Strip Mills (열간 압연 공정에서의 장력 제어시스템)

  • 박성한;안병준;황이철;홍신표;이만형
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.169-169
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    • 2000
  • The modeling for the looper of a hot strip finishing mill to control the tension of the strip is presented. The looper is an arm pushing against the strip between stands in a tandem mill to keep the strip tension constant and to isolate the interactions of the adjacent stands. Tension is influenced by the difference in mass flow through the up stream and down-stream rolling stands. Tension is critical to strip quality, influencing width, gauge, and shape. This paper presents how looper angle and strip tension are controlled for a hot strip finishing mill.

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Tension Control of Hot Strip Finishing Mill (열간 사상압연 공정의 장력제어)

  • 이동욱;안병준;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.322-325
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    • 2002
  • We describe the looper controller design for a hot strip mill. The looper is to control the strip tension which influences on the width of the strip. It is very important to control the looper control of the hot strip mill, but difficult to control the looper, because there exists on mutual interaction among strip gauge, looper angle, and strip tension. In this paper, we present the modeling for the hot strip finishing mill to control the tension of the strip and suggest a cross control method. The cross control is a very simple method that allows non-interacting control.

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Design of Two-DOF Optimal Controller for Strip Gage and Tension Control of Cold Tandem Mills Using Reference Shaping Filter and Disturbance Observer (목표치 정형화 및 외란 관측기를 활용한 연속 냉간압연 시스템의 2-자유도 스트립 두께 및 장력 최적 제어기 설계)

  • Hong, Wan-Kee;Kang, Hyun-Seok;Hwang, I-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.2
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    • pp.237-244
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    • 2012
  • This paper studies the design of a two-DOF optimal controller for the strip gauge-tension of cold tandem mill processes, that uses a reference shaping filter and a disturbance observer. First, a mathematical model of the strip gauge and tension system is constructed using the gauge meter equation and Hooke's law, respectively. Next, a two-DOF controller considering of a feedforward controller and a feedback controller is designed. The former is based on the reference shaping filter and the disturbance observer, and the latter is based on the ILQ optimal control algorithm. Finally, it is shown through a computer simulation that the proposed optimal controller is able to improve the strip gauge accuracy and the tension variation more than the conventional MV-AGC controller.

A Study on the Hydraulic Automatic Gauge Control System of Adaptive Mass Flow Method (Adaptive mass flow method 유압압하식 자동 두께제어 장치에 관한 연구)

  • 윤순현;김문경
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.4
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    • pp.101-107
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    • 1996
  • This test was performed on the hydraulic automatic gauge control(AGC) system of adaptive mass flow method. Fundamental purpose of this study are performance evaluation of this AGC system under the actual rolling condition. It was concluded that the response of AGC system depends on the dynamic characteristics of a reel motor or roll position. The test results are as follows : 1) The control method of reel motor current is better than than of the roll position as AGC system. 2) The more steel strip thickness of delivery side is thick, the larger the gauge deviation is large, and the more it is thin, the larger the gauge deviation rate is large. 3) Because the gauge deviation is large at acceleration and deceleration speed than steady speed, so AGC system is better to adopt over 50m/min. By applying this AGC system, not only the accurary in strip thickness were improved but also productivity was improved dramatically.

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The Tension Control by using CDM of the Full Stand Hot Finishing Mill

  • Lee, Dong-Wook;Ahn, Byoung-Joon;Kim, Young-Ho;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.67.1-67
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    • 2002
  • We describe the looper controller design for a hot strip mill. The looper is to control the strip tension which influences on the width of the strip. It is very important to control the looper control of the hot strip mill, but difficult to control the looper, because there exists on mutual interaction among strip gauge, looper angle, and strip tension. In this paper, we present the modeling for the hot strip finishing mill to control the tension of the strip and suggest a cross control method of full-stand hot strip finishing mill. The cross control is a very simple method that allows non-interacting control.

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Eigenstructure Assignment for a Looper Control System

  • Lee, Dong-Wook;Ahn, Byoung-Joon;Park, Sung-Han;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.68.3-68
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    • 2001
  • We describe the looper controller design for a hot strip mill. The looper is to control the strip tension which influences on the width of the strip. It is very important to control the looper control of the hot strip mill, but difficult to control the looper, because there exists mutual interaction among strip gauge, looper angle, and strip tension. In this paper, we present the modeling for the looper of a hot strip mill to control the tension of the strip and suggest a eigenstructure assignment method. The eigenstructure assignment is useful tool that allows the designer to satisfy damping, settling time, and mode decoupling specifications directly by choosing eigenvalue and eigenvectors. Desired eigenvalue and eigenvector are chosen to satisfy the desired responses.

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Development of Hot Rolling Process Analysis Simulator and Its Application(II) (열간압연 공정 해석용 시뮬레이터의 개발과 응용(II))

  • 이원호;이상룡
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.78-91
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    • 1999
  • The endless hot rolling has been focused as an innovative process technology for increasing the productivity drastically and reducing the imperfection of quality in hot rolled steel strip. To realize it in actual mill, a lots of new facilities such as bar coiler, movable LASER welder and high speed strip shear should be equipped. And also it is necessary to develop the control technique for changing the roll gap and rolling speed during rolling, which is named as Flying Gap and Speed Change control technology. To prevent a strip rupture caused by excessive tension, it is very important to minimize fluctuations in strip thickness and intension during FGSC control. In this paper, the mathematical model for FGSC control algorithm was suggested and dynamic simulation is performed to accertain the effect of suggested control method on fluctuations in strip thickness and tension. For endless hot rolling simulation, a lots of FGSC control situations, for instance - strip thickness change from strip to strip - strip width change from strip to strip - carbon content change from strip to strip are considered.

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Technology of Dimensional Control for Different Thickness Strip in Hot Strip Finishing Mills (열간 마무리압연에서 이종두께 강판의 치수제어기술)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.735-741
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    • 2015
  • In this paper, we suggest a dimensional controller to produce a different thickness strip without adding production facilities at the same steel. We describe the model for the non-linear thickness and speed setup, and drive a variation of the speed and thickness with Talyor expansion. The control algorithm is composed of 8 steps and the transient condition is added in order to maintain a mass flow between stands. A simulator is developed in order to verify the algorithm, and includes a non-linear rolling model, the tension model, AGC model, the disturbance model, and so on. From the simulation results by disturbances, we show that the thickness, tension and looper angle are converged to the set condition when we change the rolling conditions.

Dynamic Simulation of AGC/LPC Synthetical System for Hot Strip Finishing Mill

  • Wang, Xiaoying;Wang, Jingcheng
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.8 no.1
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    • pp.24-30
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    • 2008
  • A simulation of hot strip finishing mill automatic gauge control (AGC) system is built, which is divided into four modules such as rolling mill system, AGC module, looper system and strip model. The rolling mill system is built by mechanism modeling, the looper system and strip model are built by function modeling, and the AGC model is tried to use intelligent control of a multi-function AGC system. The target is attempted to use this simulation object to minimize finisher exit strip thickness deviation resulting from strip entry thickness disturbance and rolling force deviation. Simulation results show that the result of this AGC/LPC synthetical system module simulation is quite close to the actual result. The simulation system can also analyze most kinds of disturbance which affect the rolling process. It is proved that the system can represent practical situation of hot strip finishing mill process control, and be used as a basic platform of research and development for researcher and engineer.

A Study on the Characteristics of Automatic Flatness Control System for Cold Rolling (냉각압연 가공용 자동 형상제어장치의 특성에 관한 연구)

  • Kim, Moon-Kyung;Jeon, Eon-Chan;Kim, Soon-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2901-2907
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    • 1996
  • Flatness of cold rolled strip is vital to the quality of the product and productivity of the mill. Therefore, in recent year requirement for flatness control in strip rolling have become increasingly severe. The necessity for more accurate automatic gauge control and automatic flatness control(AFC) has increased by customer's requirement for cold rolled steel sheets with thinner gauge and better flatness quality. In this paper, the performance and functions of AFC system installed on the 4 hi-reversing mill has been investigated under actual conditions. The test results are as follows : The more strip thickness is thick, the smaller the I-value. The I-value is a strain measured by stressometer. Complex distributions of strip tension are controlled to remove not only a quarter buckle but also a simple center wave and edge wave. The defects caused by poor flatness have been drastically decreased. And a proper coolant temperature for work roll cooling system on the AFC system is about $50~55^{\circ}C$.