• 소성∙가공
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• 제16권7호
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• pp.516-520
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• 2007

As the springback of sheet metal during unloading nay cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ can be determined by the residual differential strain. Therefore in this study the springback estimated by the residual differential strain is experimentally validated through the comparison with those obtained by U-bending test. The springback characteristics of two analytical models are also estimated at various processing conditions such as thickness, curvature of radius and drawing strain. The model based on residual differential strain has an applied transition strain where the springback undergoes a dramatic decrease. Both models show that springback decreases with increased strip thickness and with decreased radius of curvature. For no applied tension, the model based on residual differential strain predicts more springback as compared to the moment based model.

• 대한조선학회논문집
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• 제33권3호
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• pp.22-34
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• 1996

본 논문에서는 선상가열에 의한 평판의 굽힘변형과 관련하여 열탄소성보의 잔류변형과 잔류음력의 분포를 예측하기 위한 간이 수치해석을 시도하였다. 3차원 평판의 거동을 2차원 보의 변형으로 단순화시키기 위하여 수정된 스트립 모델을 사용하고 여기에 유한요소법을 사용하여 시간의 변화에 따른 열탄소성보의 거동을 간편하게 계산할 수 있는 PC용 전산프로그램을 개발하였다. 본 해석에서는 온도장을 구하는 과정은 생략하였고 이미 주어진 온도분포를 사용하여 열변형이 발생하는 문제만을 다루고 있으며 온도에 따른 재료특성치의 변화도 고려하였다. 본 프로그램의 검증을 위하여 계산결과는 기발표된 실험결과나 유사한 방법의 수치해석 결과와 비교하였다.

• 한국자동차공학회논문집
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• 제21권2호
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• pp.55-62
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• 2013

An analytical procedure to determine a proper profile of the spring rail that generates intended contact pressure distribution in the flat wiper blade is introduced. The flat wiper blade is one piece blade and subjected to pressing force at a center point. In this type of blade, contact pressure distribution in the tip of rubber strip is determined by the pressing force, the initial profile of the blade before contact and bending stiffness of the blade. Experimentally obtained bending stiffness of the blade assembly is almost identical to that of the spring rail. Principle of reciprocity has been used to define the initial profile of spring rail from the deformed profile that is assumed to be identical to the windshield glass profile. The procedure has been verified experimentally by measuring the contact pressure of the blade assembled with the spring rail designed by the procedure proposed here. Measured contact pressure distributions of the blades show good agreements with intended distributions over the entire blade span. Consequently, it can be concluded that proposed procedure has relatively good accuracy in developing the spring rail for flat blade having a specific contact pressure distribution.

• 한국안전학회지
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• 제38권2호
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• pp.1-7
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• 2023

Fiber-metal laminates (FMLs) and polymer matrix composites (PMCs) are formed in various ways. In particular, FMLs in which aluminum is laminated as a reinforced layer are widely used. Also, glass fiber-reinforced plastics (GFRPs) are generally applied as fiber laminates. The bonding interface layer between the aluminum and fiber laminate exhibits low strength when subjected to hot press fabrication in the event of delamination fracture at the interface. This study presents a simple method for strengthening the interface bonding between the aluminum metal and GFRP layer of FML composites. The surfaces of the aluminum interface layer are engraved with three kinds of patterns by using the laser machine before the hot press works. Furthermore, the effect of the laser patterns on the interfacial toughness is investigated. The interfacial toughness was evaluated by the energy release rate (G) using an asymmetric double cantilever bending specimen (ADCB). From the experimental results, it was shown that the strip type pattern (STP) has the most proper pattern shape in GFRP/Al FML composites. Therefore, this will be considered a useful method for the safety assessment of FML composite structures.

• 한국구조물진단유지관리공학회 논문집
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• 제15권5호
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• pp.178-189
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• 2011

본 연구에서는 CFRP 표면부착 공법의 대안으로 최근에 관심을 끌고 있는 NSM(Near Surface Mounted)기법으로 전단 보강된 RC 부재의 전단강도를 평가하기 위한 실험과 해석을 수행하였다. 전단철근이 없는 7개의 실험체에 대해 4점 휨실험을 실시하였다. 실험변수로는 CFRP 스트립의 경사($45^{\circ}$, $90^{\circ}$)와 스트립의 간격(250mm, 200mm, 150mm, 100mm)이 고려되었다. 실험적 연구를 통해 NSM공법으로 전단 보강된 RC 부재의 전단강도와 파괴모드에 대한 각 실험변수의 영향을 평가하였다. 실험결과는 $45^{\circ}$ 경사로 스트립을 보강한 실험체들은 스트립의 파단으로 파괴된 반면, 수직으로 스트립을 보강한 실험체들은 스트립의 슬립으로 파괴됨을 보였다. 또한, $45^{\circ}$ 경사 스트립이 수직 스트립보다 전단저항력 증가시킬뿐만 아니라 파괴시의 처짐을 크게 증가시키는 것으로 나타났다. 추가적으로 RBSN 해석은 NSM기법으로 전단 보강된 RC 부재의 균열형상 및 하중-처짐관계를 적절하게 예측하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.142-146
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• 2001

In this study, it was investigated the influence of cold rolling factors on the edge drop. Edge drop was highly affected by the shape of work roll, the amount of work roll shift and the crown of hot strip, but the effect of bending force at the front stand was relatively small. The used numerical model was examined by comparing to the result of measured field data, and it showed a qualitative agreement with each other.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.410-415
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• 2002

A winding bend rig is designed to overcome the drawbacks of the conventional bend rig for measuring springback ratio of a strip or plate. Using the present bend rig, springback ratios are measured and they are compared with ones that obtained by using simple beam theory and tensile test. Theoretically, there should be no difference between the two values as far as the simple beam theory holds true for the bending test. But, within the scope of our tests, there is a difference of 5% between the two values since the specimen under bend test is subjected to a transverse shear force and friction force on the surface of the specimen.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.196-201
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• 2001

This study reveals the thin sheet metal process with multi-forming die that the name is progressive die, as a pilotless type, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending and drawing working of multi-stage and performed through the try out for thin sheet metal. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

• 연구논문집
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• 통권23호
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• pp.109-120
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• 1993

A study on corrosion and adhesion properties of evaporated Zn-Cr films were conducted on steel strip by two-source evaporater. Corrosion resistance of Zn-Cr coated steel was evaluated by salt spray test in 5% NaCl. Adhesion property of Zn-Cr films on steel substrate was evaluated by tape test after $180^\circC$ bending. Adhesion was improved with increasing the Cr content and reached the maximum at the Cr content of 6 to 8wt%. Corrosion resistance was enhanced with increasing the Cr content and improved by rolling Zn-Cr coated specimen, as a post-treatment.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2001년도 춘계학술대회 논문집
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• pp.289-294
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• 2001

This study reveals the thin sheet metal Process with multi-forming die that the name is progressive die, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending working of multi-stage and peformed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.