• 제목/요약/키워드: Strip Bending

검색결과 120건 처리시간 0.036초

박판성형시 컬 예측모델 개발(II)-실험적 검증 (Development of Prediction Model for Sidewall Curl in Sheet Meta1 Forming(II)-Experimental Validation)

  • 주병돈;박현규;김동우;문영훈
    • 소성∙가공
    • /
    • 제16권6호
    • /
    • pp.438-442
    • /
    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. For the verification of analytical model, sidewall curl is experimentally measured after deformation of a strip using a bending-under-tension test system. The results show a consistent relationship between the theoretically predicted value and the experimentally obtained one, especially in regions of high curl.

초소형 작동형 내시경용 Bending 액츄에이터의 제작 (Fabrication of Bending Actuator for Micro Active Catheter)

  • 이광호;이승기
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1997년도 추계학술대회 논문집 학회본부
    • /
    • pp.615-617
    • /
    • 1997
  • This paper reports experimental results on the fabrication and analysis of millimeter-sized bending actuators for active catheter by use of the shape memory alloy spring and the flexible beam. The major components of micro actuator are shape memory alloy spring, stainless steel strip and two acryl links. The micro actuator with the diameter of 2.0 mm and the length of 25 mm has been fabricated and characterized for the possible application to the micro active catheters. The measured maximum angle is $60^{\circ}$ and the response time is 5 sec.

  • PDF

특수선(特殊船) 설계(設計)에 관한 연구(硏究) -유조선(油槽船)의 천수중(淺水中)에서의 파랑하중(波浪荷重)- (On the Wave Load of Tanker Model in a Shallow Water)

  • 김재근;횡종흘;김효철;유재문
    • 대한조선학회지
    • /
    • 제17권2호
    • /
    • pp.17-20
    • /
    • 1980
  • The shearing forces and bending moments acting on the tanker model[1] of $C_B$ 0.82 in regular oblique waves of shallow water are investigated by numerical calculations. The new strip method was adopted. It is concluded that in the shallow water shearing forces and the bending moments acting on the tanker model are higher than those of deep water waves by the present numerical investigations. The wave bending moment at the midship section is roughly twice of deep water value in the shallow of H/T less than 2. in this calculation.

  • PDF

A Study on the Development of Progressive Die for Cutoff Type U-Bending Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.347-352
    • /
    • 2002
  • The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

  • PDF

박판제품의 블랭킹 및 피어싱과 굽힘 가공을 위한 순차이송용 공정 및 금형 설계와 가공자동화 시스템 (A Progressive Automated-Process Planning and Die Design and Working System for Blanking or Piercing and Bending of Sheet Metal Product)

  • 최재찬;김철
    • 소성∙가공
    • /
    • 제7권3호
    • /
    • pp.246-259
    • /
    • 1998
  • This paper describes a research work of developing a computer-aided design and manufacturing of irregular shaped sheet metal product for blanking or piercing and bending operations. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories experimental results and the empirical knowledge of field experts, This system has been written in AutoLISp on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules which are input and shape treatment, flat pattern-layout, pro-processor module. Based on the knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product complexities of blank geometry and punch profile sheet metal to give flat pattern and automatically account for the adjustment of bending allowances to match tooling requirements by checking dimensions and generating NC data automatically according to drawings of die-layout module. Results carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing and bending die in this field.

  • PDF

Elastic distortional buckling of cold-formed steel Z-Beams with stiffened holes using reduced thickness

  • Nasam S. Khater;Mahmoud H. El-Boghdadi;Nashwa M. Yossef
    • Steel and Composite Structures
    • /
    • 제51권3호
    • /
    • pp.225-241
    • /
    • 2024
  • For several reasons, cold-formed steel (CFS) beams are often manufactured with holes. Nevertheless, because of holes, the reduction in the web area causes a decrease in the bending strength. Edge stiffeners are presently added around the holes to improve the bending strength of flexural members. Therefore, this research studies CFSZ-beams with stiffened holes and investigates how edge stiffener affects bending strength and failure modes. Nonlinear analysis was carried out using ABAQUS software and the developed finite element (FE) model was verified against tests from previous studies. Using the verified FE model, a parametric study of 104 FE models was conducted to investigate the influence of key parameters on bending strength of Z- sections. The results indicated that the effect of holes is less noticeable in very thin Z-sections. Moreover, adding edge stiffeners around the holes improves the flexural capacity of Z-beams and sometimes restores the original bending capacity. Because the computational techniques used to solve the CFS buckling mode with stiffened holes are still unclear, a numerical method using constrained and unconstrained finite strip method (CUFSM) software was proposed to predict the elastic distortional buckling moment for a wide variety of CFSZ-sections with stiffened holes. A numerical method with two procedures was applied and validated. Upon comparison, the numerical method accurately predicted the distortional buckling moment of CFS Z-sections with stiffened holes.

운항조건 및 해상상태가 대형 화물선의 파랑 중 굽힘모멘트에 미치는 영향 (Effects of Operational Condition and Sea States on Wave-Induced Bending Moments of Large Merchant Vessels)

  • 김동문;백점기
    • 대한조선학회논문집
    • /
    • 제40권5호
    • /
    • pp.60-67
    • /
    • 2003
  • For risk or reliability assessment of ship structures against particular hazardous situations such as total loss or sinking due to hull girder collapse, the short-term based response analysis rather than the long-term response analysis is required to determine wave-induced bending moments when the ship encounters a storm of specific duration and with a specified small encounter probability. In the present study, the effects of operational condition and sea states on wave-induced bending moments of large merchant vessels are investigated. A series of the short-term response analyses for a hypothetical VLCC and a Capesize bulk carrier (CSBC) are carried out with varying operational condition and sea states which include ship speed, significant wave height and wave persistence time, using the linear-strip theory based program ABS/SHIPMOTION and the MIT sea-keeping tables. The computed results are also compared with the IACS design formula predictions. The results and insights developed from the present study are summarized.

탄소성 유한요소법을 이용한 금속인장교정기의 공정변수 설계 (Parametric Process Design of the Tension Levelling with an Elasto-plastic Finite Element Method)

  • 박상래;이형욱;허훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2000년도 추계학술대회 논문집
    • /
    • pp.42-48
    • /
    • 2000
  • This paper is concerned with a simulation-based process design for the tension levelling of metallic strips based on the elasto-plastic finite element analysis with reduced integration and hourglass control. The tension levelling process is performed to elongate the strip plastically in combination of tensile and bending strain by a controlled manner so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat shape. The analysis deals with a method for calculating the quantitative level of the curl to investigate the roll arrangements and intermesh suitable to elimination of the curl. The analysis provides the information about the intermesh effect on the amount, the tension effect and distribution of the strain as well as the stress in order to determine the amount of elongation for correction of the irregular shape. The desired elongation is referred to determine the number of work rolls and the value of tension. Especially, the analysis investigates tile effect of the mesh size in the non-steady state finite element analysis on the amount and distribution of the strain.

  • PDF

Local buckling of thin and moderately thick variable thickness viscoelastic composite plates

  • Jafari, Nasrin;Azhari, Mojtaba;Heidarpour, Amin
    • Structural Engineering and Mechanics
    • /
    • 제40권6호
    • /
    • pp.783-800
    • /
    • 2011
  • This paper addresses the finite strip formulations for the stability analysis of viscoelastic composite plates with variable thickness in the transverse direction, which are subjected to in-plane forces. While the finite strip method is fairly well-known in the buckling analysis, hitherto its direct application to the buckling of viscoelastic composite plates with variable thickness has not been investigated. The equations governing the stiffness and the geometry matrices of the composite plate are solved in the time domain using both the higher-order shear deformation theory and the method of effective moduli. These matrices are then assembled so that the global stiffness and geometry matrices of a moderately thick rectangular plate are formed which lead to an eigenvalue problem that is solved to determine the magnitude of critical buckling load for the viscoelastic plate. The accuracy of the proposed model is verified against the results which have been reported elsewhere whilst a comprehensive parametric study is presented to show the effects of viscoelasticity parameters, boundary conditions as well as combined bending and compression loads on the critical buckling load of thin and moderately thick viscoelastic composite plates.

불규칙형상 박판제품의 블랭킹용 네스팅 시스템 (A nesting system for blanking or piercing of irregular-shaped sheet metal products)

  • 최재찬;김병민;김철;김호관
    • 한국정밀공학회지
    • /
    • 제14권11호
    • /
    • pp.171-179
    • /
    • 1997
  • This paper describes a nesting system of a computer-aided design of blanking and piercing for irregularly shaped sheet metal products. An approach to the system is based on knowledge-based rules. A nesting system is designed by considering several factors, such as utilization ratio which minimises the scrab for single or pairwise operation, bridge width, grain orientation and design requirements which maximise the strength of the part when subsequent bending is involve. Therefore this system which was implemented blank layout and strip layout module can carry out a nesting with a best utilization and a process planning for irregular shaped sheet metal products in single or pairwise operation and generate the blank layout and strip layout in graphic forms. Knowledges for a nesting and a process planning are extracted from plasticity theories, relevant references and empirical know-hows of experts in blanking industries. This provides its efficiency and effectiveness for nesting irregularly shaped sheet metal products.

  • PDF