• Title/Summary/Keyword: Stresses on Tools

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An Analysis for Drawing of Strip by UBET with Rigid Elements (강체요소를 이용한 인발 공정의 상계요소 해석)

  • Choi, Il-Kuk;Choi, Young;Hur, Kwan-Do
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.598-603
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    • 2001
  • For metal forming analysis, upper-bound solution is practical method because the solution is overestimated. It is limited to determine stresses on tools by using upper-bound solution. In this study, new scheme to calculate stresses on tools based on upper bound solution is proposed. To verify the proposed scheme, plane strain drawing has been considered. The stresses on tools obtained by the proposed scheme are compared with results of rigid plastic FEM. And the stresses on tools have been determined by the proposed scheme in the forging within plane strain deformation.

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A Study on Photoelastic Fringe Patterns in Cutting Process(II) (切削加工 의 光彈性的 現象 에 관한 硏究 (II))

  • 김정두;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.5
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    • pp.401-407
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    • 1984
  • In the previous paper, part I, the principal stresses were investigated on the normal tools and the workpieces whose materials were the same epoxy resin. In this paper, are measured and compared the stresses on the normal tools and restricted tools which have three various rake angles. Each restricted tool above has the same restricted angle. The workpieces used in this experiment are made of high quality lead. The photoelastic measuring device is attached to the saddle of the lathe and carried at the same speed as the cutting tool is feeded. The results obtained are summarized as follows; The shear stresses on the tip of the restricted tools of the rake angle .alpha.=12.deg. and .alpha.=0.deg. are less than those of normal tools. But, for the rake angle .alpha.=-12.deg., the former is greater than the latter. The result of photoelastic method shows that in the range of rapid decreasing of normal stress on the tool edge, the shear is maintaining a certain value.

Analysis of Reliability by Factors in Developing Tools to Measure Social Support and Stressors in Organizational Culture of Radiological Technologists (방사선사의 사회적 지원과 조직문화의 스트레스 측정도구 개발을 위한 요인별 신뢰도 분석)

  • Lim, Cheong-Hwan;Jung, Hong-Ryang;Lee, Man-Koo
    • Korea Journal of Hospital Management
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    • v.11 no.3
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    • pp.42-55
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    • 2006
  • The present study is designed to develop surveying tools to measure stressors of and social supports for Radiological Technologists which may play a role to alleviate their stresses caused from their job environments. For this purpose, an analysis of reliability by factors of personal stressors was conducted on 890 radiologists who are working at 44 general hospitals in 16 cities and provinces across the country. The results of the analysis may be summed up as follows: Six factors in 2 concerned fields turned out to be major tools for use as items of questionnaires to measure social supports for and organizational culture of Radiological Technologists. The factors determined to be applicable for survey with reliability coefficient of more than 0.7 measured by factors for internal coherence included social supports on the job(0.90), off-the-job social supports(0.81), job satisfaction(0.80), devotion for job by length of service(0.81) and emotional devotion for job(0.80), all deemed to be appropriate as survey items. In the verifying process of the results, it was found that normative devotion for job(0.61) showed lower reliability as its statistical coefficient was analyzed to be less than 0.7. It seemed, therefore, necessary to reconstruct items or re-select such ones only that can maintain internal coherence in order to analyze appropriateness of related measuring tools, or to develop new measuring tools. Although the outcomes of this study can be used to verify reliability and appropriateness of concerned concepts to assess stresses caused during the job performance of Radiological Technologists, it may be improper to adopt them to measure all types of social supports and stresses that occur generally under the job environment. It is desired, however, to compare and analyze the findings of the present study with others and to utilize them as basic data for further development of tools that can maintain internal coherence in terms of reliability and appropriateness in spite of changing social environments.

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Forging Die Design using Ceramic Insert (세라믹 인서트를 이용한 단조 금형설계)

  • 권혁홍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.9-17
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    • 2000
  • The use of ceramic inserts in steel forging tools offers significant technical and economic advantages over other materi-als of manufacture. These potential benefits can however only be realised by optimal design of the tools so that the ceramic insert are not subjected to stresses that led to their premature failure. In this paper the data on loading of the tools is determined from a commercial forging simulation package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite-element die-stress analysis. Process simulation and stress analysis are thus combined during the design and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic detections generated in shrink fitting the die inserts and that caused by the stresses generated in the forging process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads. Simulation results have been validated as a result of experimental investigation. Laboratory tests on ceramic insert dies have verified the superior performance of the Zirconia and Silicon Nitride ceramic insert in order to prolong maintenance life.

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A Development of Chatbot for Emotional Stress Recognition and Management using NLP (자연어 처리를 이용한 감정 스트레스 인지 및 관리 챗봇 개발)

  • Park, Jong-Jin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.7
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    • pp.954-961
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    • 2018
  • In this paper, a chatbot for emotional stress recognition and management using rule-based method and NLP is designed and developed to tackle various emotional stresses of people through questionnaire. For this, Dialogflow as open chatbot development platform and Facebook messenger as chatting platform are used. We can build natural and resourceful conversational experiences through predefined questions by using powerful tools of Dialogflow, and can use developed chatbot on the Facebook page messenger. Developed chatbot perceives emotional stresses of user by user-input which is either text or choice of predefined answer. It also gives user questions according to the user's feeling, and assess the strength of the emotional stresses, and provide a solution to the user. Further research can improve the developed chatbot by using open Korean NLP library and database of emotions and stresses.

Tool Wear in High Speed Face Milling Using CBN Tool (CBN 공구를 이용한 고속 정면밀링시의 공구마멸)

  • 최종순
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.332-338
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    • 2000
  • The high speed machining is now one of the most effective manufacturing methods to achive higher productivity. However, due to the increased cutting temperatures caused by increased cutting speed, tool wear become larger. Especially in high speed face milling, cutting tools are exposed not only to high cutting temperatures, but also to mechanical and thermal shock stresses. It is essential, therefore, to know the wear characteristics of tool materials in high speed machining. This study presents an experimental investigation of the cutting performance of CBN tools in high speed face milling of gray cast iron FC25. The effect of cutting conditions and cutting length on flank wear of CBN tools and roughness of machined surfaces is investigated. The cutting parameters involved were ; cutting speeds in the range of 600to 1800 m/min, feed of 0.1 mm/tooth, and depth of cut of 0.3mm.

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A Study on the Mechanical States of Machined Surface by Considering Cutting Edge (절삭날을 고려한 절삭가공면의 기계적 성질에 관한 연구)

  • Kim, Joo-Hyun;Woo, Hee-Sun;Chang, Yoon-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.188-195
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    • 1999
  • Cutting edge plays an important role in generating machined surface. In order to consider the geometric effects of the cutting edge on mechanical states, the concept of ploughing force and stagnation point was introduced which explains the generating mechanism of machined surface during cutting. The effects of edge radius and nose radius of cutting tool on the distribution of residual stresses of the machined surface having several hardness were studied. Good machined surface having high compressive residual surface stresses can be achieved if cutting tools having large edge radius and small nose radius are used for cutting work materials having high hardness with high depth of cut. The magnitude of edge radius and the hardness of work material also affected the shape of the chip in orthogonal cutting.

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A Study on the Hot Extrusion Dies with $TiB_2$ Insert ($TiB_2$ 인서트를 체결한 열간압출 금형에 관한 연구)

  • Kwon H. H.;Lee J. R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.106-109
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    • 2001
  • The use of ceramic inserts in hot extrusion dies offers significant technical and economic advantages over other forms of manufacture. These potential benefits can however only be realized by optimal design of the tools so that the ceramic inserts are not subjected to stresses that lead to their premature failure. In this paper, process simulation and stress analysis are thus combined during the design, and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads. The results are compared with the experimental ones for verification.

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유한요소법에 의한 공구인선의 응력분포에 관한 연구

  • Kim, Jeong-Du
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.1
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    • pp.50-58
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    • 1984
  • In the present paper are calculated and compared the stresses on the normal tools and the restricted tools which have three various rake angles by Least Square Method. The results obtained are summerized as follows. The tool displacement at rake angle .alpha. = 12 .deg. and .alpha. = 0 .deg. is positive value in the principal cutting direction and negative value in the feed direction. At rake angle .alpha. = -12 .deg. the displacement is negative value in both of directions. The principal stress of the restricted and normal tool is maximum at the tip of the tool, the shear stress is maximum after a certain distance from the tip. The result of FEM and P.E method shows that in the range of rapid decreasing of normal stress of the tool edge, the shear stress is maintaining a certain value. This is due to the friction characteristic of the chip.

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A Study on the Cutting Edge Chipping of Cemented Carbide Cut-off Tools (초경절단공구의 인선결손에 관한 연구)

  • Kim, Won-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.1
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    • pp.71-77
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    • 1988
  • This study applies dynamic deformation analysis to the rake face stress distribution of cemented carbide cut-off tools by turning, using a finite element method. The results are following: 1. The dynamic loaded state of a cut-off tool was very changeable for the first 0.6 seconds. Reaching the normal state, it became in active. 2. Chipping was influnced not only by the magnitude of stress but also by the abrupt change of tensile and compressive stresses. 3. The distribution chat of principal stress by dynamic load and the direction of resultant vector were almost constant regardless of load time.

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