• Title/Summary/Keyword: Stress intensity/life test

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Failure Analysis in Al 7075-T651 Alloy using X-ray Diffraction Technique (X-선 회절을 이용한 A1 7075-T651합금의 파손해소)

  • 오세욱;박수영;부명환
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.103-113
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    • 1993
  • X-ray diffraction analysis technique was used for the fatigue damage analysis and fatigue life prediction in Al 7075-T651 alloy. The tensile test, fatigue strength and fatigue crack propagation test with change of stress ratio were carried out. As a result, half-value breadth was increased with the plastic deformation in the specimen increasint at all test conditions. In particular, half-value breadth at the surface of the specimens fractured by fatigue was increased as stress intensity factor range and effective stress intensity factor range were increased. In addition, the good relationship between half-value breadty and diffraction pattern was shown.

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Fatigue Life Estimation of Cruciform Welded Joint Considering Multiple Collinear Surface Cracks (십자형 필렛용접 이음부의 복수균열 진전수명 평가)

  • Han Seung Ho;Shin Byung Chun;Kim Jae Hoon;Han Jeong Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1549-1557
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    • 2004
  • Fatigue life of welded joints is governed by the propagation of multiple collinear surface cracks distributed randomly along weld toe. These cracks propagate under the mechanisms of mutual interaction and coalescence of the adjacent two cracks. To estimate the fatigue life, its influences on the above two mechanisms should be taken into account, which appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of the multiple surface cracks located in vicinity of weld toe due to its geometrical complexity. They are calculated normally by using the Μk-factors, but such Mk-factors are very rare in literature. In this study, the Μ$textsc{k}$-factors were obtained from a parametric study on crack length and depth, for which a finite element method is used. A fatigue test for a cruciform welded Joint was conducted and the fatigue life of the tested specimen was estimated using the present method with the informations obtained from the test, such as the number, size, and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

Prediction of Bending Fatigue Life of Cracked Out-of-Plane Gusset Joint Repaired by CFRP Plates

  • Matsumoto, Risa;Komoto, Takafumi;Ishikawa, Toshiyuki;Hattori, Atsushi;Kawano, Hirotaka
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1284-1296
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    • 2018
  • Carbon fiber reinforced polymer (CFRP), plates bonding repair method is one of the simple repair methods for cracked steel structures. In this study, the influence of width of CFRP plates on bending fatigue life of out-of-plane gusset joint strengthened with CFRP plates was investigated from the experimental and numerical point of view. In the bending fatigue test of cracked out-of-plane gusset joint strengthened with CFRP plates, the effect of width of CFRP plates on crack growth life was clarified experimentally. Namely, it was revealed that the crack growth life becomes larger with increasing the width of CFRP plates. In the numerical approach, the stress intensity factor (SIF) at the surface point of a semi-elliptical surface crack was estimated based on the linear fracture mechanics. Furthermore, the extended fatigue life of cracked out-of-plane gusset joint strengthened with CFRP plates was evaluated by using the estimated SIF at the surface point and the empirical formula of the aspect ratio of semi-elliptical crack. As the results of numerical analysis, the estimated fatigue life of the specimen strengthened with CFRP plates showed the good agreement with the test results.

A Study on the Fatigue Crack Growth of Cracks in Mechanical Joints (기계적 체결부 균열의 피로균열성장에 관한 연구)

  • 허성필;양원호;정기현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.187-194
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    • 2002
  • It has been reported that cracks in mechanical joints is generally under mixed-mode and there is critical inclined angle at which mode I stress intensity factor becomes maximum. The crack propagates in arbitrary direction and thus the prediction of crack growth path is needed to provide against crack propagation or examine safety. In order to evaluate the fatigue life of cracks in mechanical joints, horizontal crack normal to the applied load and located on minimum cross section is major concern but critical inclined crack must also be considered. In this paper mixed-mode fatigue crack growth test is performed far horizontal crack and critical inclined crack in mechanical joints. Fatigue crack growth path is predicted by maximum tangential stress criterion using stress intensity factor obtained from weight function method, and fatigue crack growth rates of horizontal and inclined crack are compared.

Mixed-Mode Fatigue Crack Growth Behavior of Cracks in Mechanical Joints Considering Critical Inclined Angle (임계 경사각을 고려한 기계적 체결부 균열의 혼합모드 피로균열성장 거동)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Ryu, Myung-Hai
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.187-192
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    • 2001
  • Cracks in mechanical joints is generally under mixed-mode and there is the critical inclined angle at which mode I stress intensity factor becomes maximum. In order to evaluate the fatigue life of cracks in mechanical joints, horizontal crack normal to the applied load and located on minimum cross section is major concern but critical inclined crack must also be considered. In this paper mixed-mode fatigue crack growth test is performed for horizontal crack and critical inclined crack in mechanical joints. Fatigue crack growth path is predicted by maximum tangential stress criterion using mode I and mode II stress intensity factors obtained from weight function method, and fatigue crack growth rates of horizontal and inclined crack are compared.

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A Comparative Study on the Crack Propagation Characteristics According to the Pre-Notch Shapes of Fatigue Indicator Sensor (Fatigue Indicator Sensor의 형상에 따른 균열진전 특성의 비교 연구)

  • Kim, Jae-Hyun;Kim, Seul-Ki;Cho, Young-Gun;Yeo, Seung-Hoon;Kim, Kyung-Su;Kim, Sung-Chan;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.565-572
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    • 2010
  • It is difficult to predict the accurate fatigue life of the ship structure because of load uncertainty and load redistribution at the ship structure members. As one of studies for accurate evaluation and prediction of fatigue life, it is a promising way to detect the crack previously by attaching the Fatigue Indicator Sensor (FIS) at the crack prediction region. In order to predict the fatigue life of the ship structure by using FIS, it is required to know previously the crack propagation characteristics according to pre-notch shapes. In this study, we obtained the stress distribution phase, stress concentration factors and stress intensity factor of various pre-notch shapes through FEA. Additionally, we conducted the fatigue test and obtained the characteristics of crack propagation according to the pre-notch shapes through comparison between the fatigue test and the FEA. Consequently, we classified the pre-notch shape into 3 categories: Long, Medium, and Short life type. On the basis of the numerical and experimental results, the FIS can be developed.

Fatigue Crack Growth Behavior of 7075-T6Al Alloy under Simple Stepped Variable Amplitude Loading Conditions (7075-T6Al 합금에 있어서 변동하중진폭 하에서의 피로균열성장거동)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.80-88
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    • 1997
  • An experimental investigation of the fatigue through crack growth behavior under simple stepped variable loading condition has been performed using Al7075-T651. Experiments were carried out by using cantilever bending type specimens, with chevron notches on a small electro-magnetic test machine. Tensile overloads have a retarding effect on the fatigue crack growth rates, therefore tensile overloads were used for the beneficial effect on the fatigue life. While in most cases compressive overloads have only a vanishing effect on crack growth rates, some experiments with single edge crack tension specimens reveal a marked growth retardation. The stress ratios used in this investigations varies from R=0.32 to 0.81, from R=0.04 to 0.76, from R=-0.15 to 0.73, and from R=-0.33 to 0.68 and the peak load for each case was not varied. The crack growth and crack closure were measured by Kikukawa's compliance method with a strain gauge mounted on the backside of each specimens. The results obtained are as follows. When the stepped variable load was applied, the smaller the stress ration was, the larger the delayed retardation of the crack growth rate was. The fatigue crack growh rate data obtained for through cracks were plotted well against the effective stress intensity factor range from 4.0 to 20.0MP{a^{SQRT}m}. It was found that the effective stress intensity factor range ratio was related well to the opening stress intensity factor, the maximum stress intensity factor, and crack length.

Effects of Aromatherapy on Headache, Stress and Immune Response of Students with Tension-Type Headache (향요법이 대학생의 긴장형 두통, 스트레스 및 면역반응에 미치는 효과)

  • Han, Seon-Hee
    • The Journal of Korean Academic Society of Nursing Education
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    • v.14 no.2
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    • pp.273-281
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    • 2008
  • Purpose: This study was performed to investigate the effects of aromatherapy on headache, stress and immune response of students with tension-type headache. Method: This study employed a two-group pre-post test study design. Data was collected from 44 subjects. Twenty-two subjects were assigned to the experimental group and received aromatherapy massage every other day for 3 weeks, but the other 22 subjects were in the control group and did not receive any intervention. Experiment had been conducted from Apr. 9 through Aug. 25, 2001 and intensity of headache, stress response (serum cortisol, life stress) and immune response(T-cell and natural killer cell ratio) were measured in the course of aromatherapy for both experimental group and control group. Data were analyzed by using $X^2$-test, t-test, Paired t-test and repeated measures ANOVA. Result: Headache scores, serum cortisol levels and life stress scores were significantly decreased in the experimental group after treatment compared to the control group. Conclusion: These findings is suggested that the aromatherapy could be an effective nursing intervention in relaxing and relieving the pain caused by tension-type headache for students.

A Study on Accelerated Photo-Degradation Test for Lifetime Estimation of Ink-jet Ink (잉크젯 잉크의 수명예측을 위한 광열화 가속시험법에 관한 연구)

  • Koo, Hyun-Jin;Cho, Hang-Won;Ji, Byung-Chul
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.154-162
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    • 2015
  • We have performed accelerated photo-degradation test using a 10-Sun level high irradiance $Weather-Ometer^{(R)}$ (10-Sun Ci5000) in an attempt to study acceleration and correlation between accelerated and service conditions for ink-jet ink. The accelerated test was used to predict lifetimes of ink-jet ink through the calculation of scaling factor for intensity of irradiance and duration of usage combined with estimation of lifetime distribution and inverse power model as a life-stress model. The lifetimes and acceleration factors for foreign and domestic inks were compared with each other. The results showed that the failure mechanisms and life-stress models for ink-jet ink were different among the color of ink which means that we might be in need of further study by color of inks.

A Study on the effect of Compressive residual stress on fatigue crack propagation behavior of the spring steel (스프링강의 피로파괴에 미치는 압축잔류응력의 영향)

  • Jin, Young-Beom;Park, Keyung-Dong
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.348-352
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    • 2004
  • Recently the steel parts used for automiles and trains are required to be used under higher stress than ever before in need of the weight down. However, threr are a lot of problems with developing such of fatigue strength and fatigue life are mainly focused on by adopting residual stress. And got the following characteristics from crack growth test carried out stress ratio. Fatigue life shows more improvement in the Un-peening material. And Compressive residual stress of surface on the Shot-peening processed operate resistance force of fatigue. So we cam obtain fallowings. (1) The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is dependent of Paris equation. (2) Although the maximum compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maximum compressive residual stress is formed in surface. (3) The threshold stress intensity factor range is increased with increasing compressive residual stress.

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