• 제목/요약/키워드: Stress intensity/life test

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Experimental and numerical analysis of fatigue behaviour for tubular K-joints

  • Shao, Yong-Bo;Cao, Zhen-Bin
    • Structural Engineering and Mechanics
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    • 제19권6호
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    • pp.639-652
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    • 2005
  • In this paper, a full-scale K-joint specimen was tested to failure under cyclic combined axial and in-plane bending loads. In the fatigue test, the crack developments were monitored step by step using the alternating current potential drop (ACPD) technique. Using Paris' law, stress intensity factor, which is a fracture parameter to be frequently used by many designers to predict the integrity and residual life of tubular joints, can be obtained from experimental test results of the crack growth rate. Furthermore, a scheme of automatic mesh generation for a cracked K-joint is introduced, and numerical analysis of stress intensity factor for the K-joint specimen has then been carried out. In the finite element analysis, J-integral method is used to estimate the stress intensity factors along the crack front. The numerical stress intensity factor results have been validated through comparing them with the experimental results. The comparison shows that the proposed numerical model can produce reasonably accurate stress intensity factor values. The effects of different crack shapes on the stress intensity factors have also been investigated, and it has been found that semi-ellipse is suitable and accurate to be adopted in numerical analysis for the stress intensity factor. Therefore, the proposed model in this paper is reliable to be used for estimating the stress intensity factor values of cracked tubular K-joints for design purposes.

강판항(鋼板桁) 덮개판 형상에 따른 피로균열성장특성 (Fatigue Crack Growth Characteristics by the Cover Plate Shapes in the Steel Plate Girder)

  • 정영화;김익겸;정진석;이형근
    • 산업기술연구
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    • 제19권
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    • pp.269-278
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    • 1999
  • When a variety of repeated loads are given, most steel structures failed in much lower level of loads than static failure loads. In addition, bridge always includes the internal defects or discontinuities. from these, fatigue cracks initiates and can lead to sudden failure. Thus, in this study, tensile specimens by the cover plate shapes were used as the test specimens. The fatigue test was performed by constant amplitude fatigue loading and beach mark. From the results of this study, each specimen's fatigue section was observed. in addition, stress intensity factor at crack tip was calculated by using the Green's function which applied to discontinuous section where causing stress concentration. Therefore, the fatigue life of structural detail was investigated by adopting the theories of fracture mechanics. each specimen's crack shape is a semi-elliptical surface crack or center crack sheet, stress gradient correction factor, Fg is the most subjective of all stress intensity correction factors and fatigue life should be predicted by previous proposed function and finite element analysis.

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다균열 간섭, 합체, 성장이론을 고려한 십자형 필렛용접 이음부의 피로균열진전수명 평가 (Fatigue Life Estimation of Cruciform Welded Joint Considering Interaction, Coalescence and Growth of Multi-crack)

  • 한정우;한승호;신병천;임전;김재훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.120-125
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    • 2004
  • Fatigue life of welded joints are governed by the propagation of multiple collinear surface cracks distributed randomly along weld bead. These cracks propagate in mutual interaction and coalescence of them. To estimate the fatigue life, the influences of above two mechanisms on the fatigue life should be taken into account. These two mechanisms appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of multiple surface cracks located in vicinity of weld toe. The stress intensity factors are calculated normally by using the Mk-factors, but such Mk-factors are very rare in literature. In this study, the Mk-factors were obtained from a parametric study on crack length and depth, in which a finite element method is used. A fatigue test for a cruciform welded joint was conducted. The fatigue life of the tested specimen was estimated through present method with the informations obtained from the test, e.g. the number, size and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

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질화규소의 고온정피로거동 (Elevated Temperature Static Fatigue in Silicon Nitride)

  • 최건;최배호;김기영
    • 한국세라믹학회지
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    • 제36권1호
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    • pp.15-20
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    • 1999
  • 상압소결 질화규소에 대한 고온정피로 거동을 K-t(stress intensity/life test)법에 의해 조사하였다. 정피로 크랙성장속도는 온도의 증가와 함께 증가한다. 온도의 증가에 따라 크랙성장속도가 증가하는 이유는 온도 증가에 따라 파괴인성치가 감소하기 때문으로 판명되었다. 즉 정피로 크랙성장속도 da/dt를 da/dt=AK1m로 나타내면, 이 식의 정수 A는 파괴인성치의 파괴인성치의 함수이도, 지수 m은 온도나 파괴인성치에 관계없이 일정한 상수이다. 그러나 글래스상의 연화가 일어나는 고온의 경우 크랙성장속도는 이상의 관계로부터 벗어남을 발견하고, 그 이유에 대하여 고찰하였다.

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SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측 (Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite)

  • 권재도;안정주;김상태
    • 대한기계학회논문집
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    • 제19권2호
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.

십자형 필렛 용접 이음의 피로균열 에 대한 파괴 역학적 고찰 (A Study on the fracture Mechanical Behavior of Cruciform Welded Joint With Fracture Cracks)

  • 엄동석;강성원;유덕상
    • Journal of Welding and Joining
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    • 제1권1호
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    • pp.37-46
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    • 1983
  • This paper describes a study of fillet welded joint stressed perpendicular to the weld line. The finite element method was used to determine the stress intensity factor for cruciform joint at weld toe and root cracks according to variation of H/Tp, weld angle and main plate thickness. But, in this study, weld angle was fixed at 45.deg., since the variation of weld angle affect the stress intensity factor little, also main plate thickness was fixed. Pulsating tension fatigue test was done at the second phase of experiment. The work using the concepts of the fracture mechanics on the stable crack growth, was in the correlation of the experimental fatigue stress-life behavior because the fatigue behaviors of various joint geometries are related to the stress intensity factors calculated by F.E.M. analysis. Main results obtained are summarized as follows. 1) According to the propagation of toe crack, the variation of the stress intensity factor at root crack is obvious as H/Tp is smaller. 2) According to the propagation of root cracks, the change of the stress intensity factor of the toe is very large with propagation of root crack. 3) The calculation formula of the stress intensity factor of crack propagation at the root crack was obtained. 4) The calculation formula of the stress intensity factor at the toe cracks was obtained in similar manner. 5) From the results of experiment, the velocity of fatigue crack propagation at the weld toe and root was estimated.

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피로실험 및 균열진전 해석을 통한 용접부의 피로수명 예측에 관한 연구 (A Study on Fatigue Life Prediction of Welded Joints Through Fatigue Test and Crack Propagation Analysis)

  • 전유철;김유일;강중규;한종만
    • 대한조선학회논문집
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    • 제38권3호
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    • pp.93-106
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    • 2001
  • 선체 구조에서 피로 손상을 받기 쉬운 용접 부위인 T형 이음부(T-joint) 및 호퍼 너클 이음부(hopper knuckle joint) 모델의 피로실험 및 선형탄성 파괴역학을 이용한 피로균열 진전해석을 수행하였다. 집중 응력(hot spot stress)을 적용하여 정의된 균열 개시수명(균열 깊이 1mm)을 기준으로 하는 통합된 S-N선도를 작성하였으며, 잔류응력을 고려한 피로균열 진전해석을 통하여 피로균열 진전수명을 정확히 예측할 수 있었다. 또한, 임의의 형상을 가지는 용접 이음부(weld joint)의 피로균열 진전수명에 대한 정량화의 가능성을 확인하였다.

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쇼트피닝 가공된 해양구조용강의 피로파괴에 미치는 응력비의 영향 (The Effect of Fatigue Fracture in shot peening Marine structural steel at stress ratio)

  • 박경동;한건모;진영범
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.138-144
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    • 2003
  • Rencentely, the request for the light weight is more incresed in the area of industrial environment and machinery and consistent effort is needed to accomplish high strength of material for the direction of light weight. we got the following characteristic from crack growth test carried out in the range of stress ration of 0.1, 0.3 and 0.6 by means of opening mode displacement. At the content stress ratio, the threshold stress intensity factor crack range ${\Delta}K_{th}$in the early stage of fatigue crack growth (Region I) and dtress intensity factor range ${\Delta}K$ in the stable of fatigue crack growth (Region II) with an increase in ${\Delta}K$. Fatigue life shows more improvement in the Shot-peened material than in the Un-peening material. And compressive residual stress of surface on the Shot peening processed operate resistance force of fatigue. So we can obtain fallowings. (1) The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is depend on Paris equation. (2) Although the maxium compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maxium compressive residual stress is formed in surface. (3) The threshold stress intensity factor range is increased with increasing compressive residual stress.

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철도레일의 파괴 및 피로에 대한 안전도평가 및 잔류수명계산 (The Evaluation of Safety and Remaining Life on Fracture and Fatigue in Rail Steel)

  • 박용걸
    • 한국안전학회지
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    • 제10권2호
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    • pp.120-128
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    • 1995
  • The fatigue failure of rail is a principal source of derailment accidents. The reduction of fatigue failures can be achieved by Intensive track maintenance and periodic safety assessments for the railway. For the safety assessments, it is required to have more accurate knowledge for fatigue behavior such as the crack initiation, propagation, crack growth rate and the remaining service life in rail. In this paper, the mean stress effects for the fatigue behavior of rail steel are studied. For this study, the fatigue test is conducted and some equations for fatigue evaluation are applied and compared. From the results, we can see that the fatigue crack growth rate is the more increased as the men stress Is the more increased, the mean stress effect is represented well by the combination of stress intensity factor range and maximum stress intensity factor and Crooker and Range's equation represented by ${\Delta}K, K_{max}$ is the best fit for fatigue evaluation and safety assessment of rail.

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7075-T6 A1 합금의 피로균열진전의 변동성에 대한 확률론적 해석 (A Stochastic Analysis of Variation in Fatigue Crack Growth of 7075-T6 Al alloy)

  • 김정규;심동석
    • 대한기계학회논문집A
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    • 제20권7호
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    • pp.2159-2166
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    • 1996
  • The stochastic properties of variation in fatigue crack growth are important in reliability and stability of structures. In this study,the stochastic model for the variation of fatigue crack growth rate was proposed in consideration of nonhomogeneity of materials. For this model, experiments were ocnducted on 7075-T6 aluminum alloy under the constant stress intensity factor range. The variation of fatigue crack growth rate was expressed by random variables Z and r based on the variation of material coefficients C and m in the paris-Erodogan's equation. The distribution of fatigue life with respect to the stress intensity factor range was evaluated by the stochastic Markov chain model based on the Paris-Erdogan's equation. The merit of proposed model is that only a small number of test are required to determine this this function, and fatigue crack growth life is easily predicted at the given stress intensity factor range.