• Title/Summary/Keyword: Stress cracking

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The Evaluation of the Stress Corrosion Cracking for Improvement of Reliability in Turbine Operation and Maintenance (터빈 운전 신뢰성 향상을 위한 응력부식균열 평가)

  • Kang, Yong-Ho;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.280-287
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    • 2008
  • In case of low pressure steam turbine used in power plant, it was operated in wet steam and high stress condition. Therefore, it is possible that the corrosion damage of low pressure was induced by this condition. According to previous study, about 30% of total blade failure correspond to corrosion fatigue or SCC(stress corrosion cracking) in low pressure turbine. Especially, LSB(last stage bucket) of low pressure turbine has a higher hardness to prevent erosion damage due to water droplet however, generally this is more dangerous for SCC damage. Therefore, to improve reliability of turbine blade. various methods for SCC evaluation has been developed. In this study, the crack found in LSB during in-service inspection was evaluated using microstructure analysis and stress analysis. From the stress analysis, the optimum size of fillet to remove the crack was proposed. And also, the reliability was evaluated for modified LSB using GOODMAN diagram.

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Fracture Mechanics Analysis of Steam Generator Tubes after Shot Peening (숏피닝된 증기 발생기 전열관의 파괴역학적 해석)

  • Shin, Kyu-In;Park, Jai-Hak;Jhung, Myung-Jo;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.732-738
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    • 2004
  • One of the main degradation mechanisms in steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contains radioactivity. Shot peening technique has been used to prevent stress corrosion crack growth in steam generator tubes. In order to investigate the shot peening effect on stress corrosion cracking stress intensity factors are calculated for the semi-elliptical surface crack which is located in residual stress region. The residual stress distribution in steam generator tubes is obtained from the simple model proposed by Frederick et al.

Stress distribution on the real corrosion surface of the orthotropic steel bridge deck

  • Kainuma, Shigenobu;Jeong, Young-Soo;Ahn, Jin-Hee
    • Steel and Composite Structures
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    • v.18 no.6
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    • pp.1479-1492
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    • 2015
  • This study evaluated the localized stress condition of the real corroded deck surface of an orthotropic steel bridge because severe corrosion damage on the deck surface and fatigue cracking were reported. Thus, a three-dimensional finite element (FE) analysis model was created based on measurements of the corroded orthotropic steel deck surface to examine the stress level dependence on the corrosion condition. Based on the FE analysis results, it could be confirmed that a high stress concentration and irregular stress distribution can develop on the deck surface. The stress level was also increased by approximately 1.3-1.5 times as a result of the irregular corroded surface. It was concluded that this stress concentration could increase the possibility of fatigue cracking in the deck surface because of the surface roughness of the orthotropic steel bridge deck.

An Experimental Study on the Measurement of Temperature and Thermal Stress of Wall Type Mass Concrete Structure (벽체형 매스콘크리트구조물의 온도 및 온도응력측정에 관한 실험적 연구)

  • 강석화;이용호;정한중;박칠림
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.173-177
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    • 1995
  • Thermal cracks ard occured when thermal stress due to the hydration of cement exceeds the tensile strength of concrete. Since cracking causes poor durability of concrete, the effect of thermal cracking should be included for the desing and construction of massive concrete structures. In this study, an experiments are performed for the investigation of time dependent temperature and thermal stress of massive concrete structure at early ages. In order to measure temperatures and thermal stresses, concrete stress meter, embedded strain meter, non-stress meter, and thermocouples are used. Based on the analyses of measured thermal stress data, measured values by concrete stress meter are more reliable than those by embedded strain meter and non-stress meter, And measured values by concrete stress meter are compared with the calculated values by FEM program developed by DICT (DWTS2D). Calculated values by DWTS2D show good agreement with measured values.

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Analysis of Residual and Applied Stresses of Thin-walled U tubes (얇은 두께로 된 U 전열관의 잔류응력 및 부하응력 해석)

  • 김우곤;김대환;류우석;국일현;김성청
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.163-169
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    • 1999
  • Residual stresses causing stress corrosion cracking (SCC) of thin-walled steam generator U tubes were investigated. The residual stresses were measured by hole drilling methods, and the applied stresses resulting from the internal pressure and the temperature gradient in the steam generator were estimated theoretically. In U-bent regions, the residual stresses at extrados were induced with compressive stress(-), and its maximum value reached -319MPa in axial direction at $\phi$= $0^{\circ}$ in position. Maximum tensile residual stress of 170MPa was found to be at the flank side at position of $\phi$= $90^{\circ}$, i.e., at apex region. Hoop stress due to the pressure and temperature differences between primary and secondary side were analyzed to be 76 MPa and 45 MPa, respectively.

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A Study on Corrosion Failure of a Weathering Steel Weldment with Various Applied Potentials in Acid-chloride Solution (산-염소이온 분위기의 인자전위에 따른 내후성강 용접부의 부식파괴에 관한 연구)

  • 최윤석;김정구;김종집;이병훈
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.97-105
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    • 2000
  • The stress corrosion cracking(SCC) and hydrogen embrittlement cracking(HEC) characteristics of a weathering steel weldment were investigated in aerated acid-chloride solution. The electrochemical properties of weldment were investigated by polarization test and galvanic corrosion test. Weathering steel did not show passive behavior in the acid-chloride solution. Galvanic corrosion between the weld metal and the base metal was not observed because the base metal was anodic to the weld metal. The slow-strain-rate tests(SSRT0 were conducted at a constant strain rate o 7.87×{TEX}$10^{-7}${/TEX}/s at corrosion potential, and at potentiostatically controlled anodic and cathodic potentials. The weldment of weathering steel was susceptible to both anodic dissolution SCC and hydrogen evolution HEC.

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Strength Evaluation of Aluminum Alloy Bolt by Nano-Indentation Hardness Test

  • KUBOTA Yoshihiro;NAKAMURA Tamotsu;KOBAYASHI Mitsuo;FUKUDA Katsumi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.123-126
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    • 2003
  • A high strength aluminum alloy bolt (A7050, T7 temper treatment) has been developed by the authors. The bolt has a small grain size in the whole area of the bolt because of the large equivalent strain followed by thermo-mechanical treatment. As the bolt made of A 7050 has a risk of stress corrosion cracking, each grain should be strengthened the grain inside than the grain boundary in order to improve the stress corrosion cracking resistance. It has been confirmed that the nano-indentation hardness at each grain inside increased with the increasing equivalent strain by thermo-mechanical treatment processing.

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Effect of Cold Work on the Stress Corrosion Cracking in Austenitic 304 Stainless Steel (오스테나이트 304 스테인레스 강의 응력부식균열에 미치는 냉간가공의 영향)

  • 강계명;최종운
    • Journal of the Korean Society of Safety
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    • v.12 no.1
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    • pp.19-28
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    • 1997
  • This study was made of the effect of cold working on the stress corrosion cracking(SCC) of austenitlc 304 stainless steel in boiling 42% $MgCl_2$ solution. For this experiment, specimens cold-worked of 0%, 10%, 20%, 30%, 40% were fabricated respectively, and then experiments of mechanical properties and stress corrosion cracking(SCC) of these specimens were carried out. The results of these experiments indicate that the maximum resistance to SCC showed at 20% of cold working degree and that the SCC susceptibility depended on the volume fraction of deformation-induced martensite by cold working and the work hardening of matrix. On the other hand, the fracture mode was changed. This phenomenon was considered that deformation-induced martensite was grown from transgranular fracture mode to intergranular fracture mode and caused by increased of dislocation density along the slip planes.

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Complex Leakage Probability Evaluation of Nuclear Pipes by Fatigue and Stress Corrosion Cracking (피로 및 응력부식균열에 의한 원전 배관의 복합누설확률 평가)

  • Kim, Seung Hyun;Goni, Nasimul;Chang, Yoon-Suk;Jang, Changheui
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.25-30
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    • 2015
  • In the present study, complex leakage probabilities of nuclear pipes due to fatigue and stress corrosion cracking are evaluated by using the PINTIN(Piping INTegrity INner flaws) that is developed based on the existing PRAISE(Piping Reliability Analysis Including Seismic Events) program. With regard to the aging and crack instability, small leak and big leak probabilities are calculated for several pipes in a reactor coolant system of domestic nuclear plant. Moreover, sensitivity analysis is also performed to find out the effect of parameters for the leakage of pipes, which shows the coolant temperature is the most influencing parameter.

Stress Corrosion Cracking of Alloys 600, 690, and 800 in a Tetrathionate Solution at $340^{\circ}C$

  • Lee, Eun-Hee;Kim, Kyung-Mo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.587-588
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    • 2006
  • The stress corrosion cracking (SCC) susceptibility of Alloy 600 MA, Alloy 600 TT, Alloy 800, and Alloy 690 TT were investigated in a deaerated 0.01 M solution of sodium tetrathionate using reverse u-bend test samples at $340^{\circ}C$. The results showed that SCC occurred in all alloys, excluding Alloy 690 TT. The SCC susceptibility decreased with an increase in the chromium content of the alloys. The results of the deposits and spectra taken from an energy dispersive X-ray system confirmed the existence of a reduced sulfur causing SCC.

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