• 제목/요약/키워드: Stress corrosion crack growth

검색결과 89건 처리시간 0.35초

Corrosive Characterisics of 12Cr Alloy Steel and Fatigue Characteristics of the Artificially Degraded 12Cr Alloy Steel (12Cr 합금강의 부식특성 및 인공열화된 12Cr합금강의 피로특성)

  • Jo, Sun-Young;Kim, Chul-Han;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제25권6호
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    • pp.965-971
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    • 2001
  • To estimate the reliability of 12Cr alloy steel, the material of turbine blade in the steam power plant, Its corrosion susceptibility and fatigue characteristics in NaCl and Na$_2$SO$_4$solution with the difference of concentration and temperature was investigated. The polarization tests recommended in ASTM G5 standard for corrosion susceptibility in the various corrosive solutions was estimated. It showed that the higher temperature, the faster corrosion rates and corrosion rates were the fastest in 3.5 wt.% NaCl and 1M Na$_2$SO$_4$solution. From these results, the degradation conditions were determined in distilled water, 3.5 wt.% NaCl and 1M Na$_2$SO$_4$solution at room temperature, 60$\^{C}$ and 90$\^{C}$ during 3, 6 and 9 months. Its surface had a few pits for long duration. But, it was not susceptible in sulfide and chloride condition of several temperatures. If the degraded 12Cr alloy steel and non-degraded one were compared with fatigue characteristics, Any differences were not found regardless of temperature and degradation period.

Effect of Preemptive Weld Overlay on Residual Stress Mitigation for Dissimilar Metal Weld of Nuclear Power Plant Pressurizer (예방 용접 Overlay가 원전 가압기 이종금속용접부 잔류응력 완화에 미치는 영향)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Chun, Yun-Bae;Oh, Chang-Young;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제32권10호
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    • pp.873-881
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    • 2008
  • Weld overlay is one of the residual stress mitigation methods which arrest crack initiation and crack growth. Therefore weld overlay can be applied to the region where cracking is likely to be. An overlay weld used in this manner is termed a preemptive weld overlay(PWOL). In pressurized water reactor(PWR) dissimilar metal weld is susceptible region for primary water stress corrosion cracking(PWSCC). In order to examine the effect of PWOL on residual stress mitigation, PWOL was applied to a specific dissimilar metal weld of Kori nuclear power plant by finite element analysis method. As a result, strong compressive residual stress was made in PWSCC susceptible region and PWOL was proved effective preemptive repair method for weldment.

Sensitivity Analyses of Finite Element Method for Estimating Residual Stress of Dissimilar Metal Multi-Pass Weldment in Nuclear Power Plant (원전 이종 금속 다층 용접부 잔류응력 예측을 위한 유한요소 변수 민감도 해석)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제32권9호
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    • pp.770-781
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    • 2008
  • In nuclear power plants, ferritic low alloy steel components were connected with austenitic stainless steel piping system through alloy 82/182 butt weld. There have been incidents recently where cracking has been observed in the dissimilar metal weld. Alloy 82/182 is susceptible to primary water stress corrosion cracking. Weld-induced residual stress is main factor for crack growth. Therefore exact estimation of residual stress is important for reliable operating. This paper presents residual stress computation performed by 6" safety & relief nozzle. Based on 2 dimensional and 3 dimensional finite element analyses, effect of welding variables on residual stress variation is estimated for sensitivity analysis.

A Study on Rotary Bending Fatigue Strength of the $CO_2$ Gas Welded Joint in Air and Sea Water ([$CO_2$] 용접이음재의 대기 및 해수중에서의 회전굽힘 피로강도에 관한 연구)

  • S.W. Kang;S.Y. Lee
    • Journal of the Society of Naval Architects of Korea
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    • 제37권2호
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    • pp.118-126
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    • 2000
  • TMCP steel has been widely used to construct ships and offshore structures. When it comes to ship and offshore structures, corrosion fatigue damages caused by sea water and fatigue occurred by wave-induced forces usually go on occurring simultaneously. So the fatigue life in corrosion environment is decreased markedly in comparison with that in air. The fatigue crack in corrosion easily initiates on welded joints of structure like as the fatigue crack in air. Therefore it is very important to study the fatigue properties of those of their welded joints as well as steel plates. In this study, rotary bending fatigue tests have been performed to investigate fatigue crack initiation and behavior of fatigue crack growth on CO2 gas weld HAZ of TMCP steel. The fatigue test used the specimens with various stress concentration factors in air and 3% NaCl solution

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A study on the fatigue and fracture characteristics of localized nuclear reactor vessel material (국산 원자로용기 재료의 피로 및 파괴특성 연구)

  • Jeong, Sun-Eok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제21권10호
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    • pp.1626-1635
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    • 1997
  • It is important to ensure the reliability of the first localized reactor vessel steel. To satisfy with this purpose, a study on the impact/hardness, low cycle fatigue(LCF), crack growth rate(da/dN) and fracture toughness( ) of base material(BM) and weld metal(WM) were performed under room temperature air and corrosion conditions. A summary of the results is as folows : (1) Charpy impact absorbed energy of BM was the highest value, heat affected zoon(HAZ) and the lowest, WM. The hardness of BM was similar to HAZ. (2) Coefficients of Manson equation using the monotonic tensile test data were obtained for the present material. (3) The effects of stress ratio and ambient (120.deg. C and NaCl) condition on da/dN were investigated, da/dN with NaCl condition expressed the highest value. (4) The results of Charpy V-notch impact test had good correlation with $K_{IC}$ characteristics and the lowest curve of $K_{IC}$ for BM was derived, more researches about WM and HAZ are required hereafter.

A Study on Fatigue Crack Behavior of Metal Matrix Composites for Automobile Engine (자동차엔진용 금속기 복합재료의 피로균열거동에 관한 연구)

  • 박원조;허선철;정재욱;이해우;부명환
    • Transactions of the Korean Society of Automotive Engineers
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    • 제11권5호
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    • pp.140-146
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    • 2003
  • Metal matrix composites had generated a lot of interest in recent time because of their high specific strength and stiffness in specific properties. It was also highlighted as the material of frontier industry because strength, heat-resistance, corrosion-resistance and wear-resistance were superiored. In this study, the strength properties of $Al_{18}B_{4}O_{33}$/AC4CH composites were represented mixing the binder of $SiO_2$. It was also fabricated by squeeze casting. $Al_{18}B_{4}O_{33}$/AC4CH was fabricated at the melt temperature of $760^{\circ}C$, the perform temperature of $700^{\circ}C$ and mold temperature of $200^{\circ}C$ under the pressure of 83.4MPa. Consequently, fatigue life was observed roughly in the order of AC4CH> nobiner> $SiO_2$, independently on crack propagation direction and stress ratio.

In-situ Raman Spectroscopic Study of Nickel-base Alloys in Nuclear Power Plants and Its Implications to SCC

  • Kim, Ji Hyun;Bahn, Chi Bum;Hwang, Il Soon
    • Corrosion Science and Technology
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    • 제3권5호
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    • pp.198-208
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    • 2004
  • Although there has been no general agreement on the mechanism of primary water stress corrosion cracking (PWSCC) as one of major degradation modes of Ni-base alloys in pressurized water reactors (PWR's), common postulation derived from previous studies is that the damage to the alloy substrate can be related to mass transport characteristics and/or repair properties of overlaid oxide film. Recently, it was shown that the oxide film structure and PWSCC initiation time as well as crack growth rate were systematically varied as a function of dissolved hydrogen concentration in high temperature water, supporting the postulation. In order to understand how the oxide film composition can vary with water chemistry, this study was conducted to characterize oxide films on Alloy 600 by an in-situ Raman spectroscopy. Based on both experimental and thermodynamic prediction results, Ni/NiO thermodynamic equilibrium condition was defined as a function of electrochemical potential and temperature. The results agree well with Attanasio et al.'s data by contact electrical resistance measurements. The anomalously high PWSCC growth rate consistently observed in the vicinity of Ni/NiO equilibrium is then attributed to weak thermodynamic stability of NiO. Redox-induced phase transition between Ni metal and NiO may undermine the integrity of NiO and enhance presumably the percolation of oxidizing environment through the oxide film, especially along grain boundaries. The redox-induced grain boundary oxide degradation mechanism has been postulated and will be tested by using the in-situ Raman facility.

Probabilistic Life Assessment for Stress Corrosion Crack Growth of Thermal Power Plant Components (화력발전설비의 응력부식 균열성장에 대한 확률론적 수명평가)

  • Gang, Myeong-Su
    • Korean Journal of Materials Research
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    • 제10권2호
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    • pp.138-143
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    • 2000
  • 화력발전설비의 주요 손상 요인 중의 하나인 응력부식 균열 성장에 대한 확률론적 잔존 수명평가에 대하여 연구하였으며, 손상해석 및 수명평가에 확률해석 기법을 도입한 확률론적 수명평가 프로그램을 개발하였다. 확률론적 수명평가는 재료물성치, 형상, 하중조건, 운전조건 등과 같은 불확실성과 변동 가능성을 고려하여 해석을 수행하며, 일정 시간 운전후 구조물의 손상이 일어날 확률을 예측하는 것이다. 응력부식 균열 성장에 대한 확률론적 잔존 수명평가 연구를 통하여 확률론적 수명평가 기술의 기반을 구축하였으며, 다른 손상기구에 대한 확률론적 수명평가를 수행하여 발전설비에 발생하는 모든 손상에 대하여 확률론적 수명평가가 가능하도록 확대할 계획이다.

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정전위법에 의한 Alloy 600의 입계응력부식균열 거동 연구

  • 맹완영;강영환;일본명
    • Proceedings of the Korean Nuclear Society Conference
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    • 한국원자력학회 1996년도 춘계학술발표회논문집(3)
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    • pp.111-116
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    • 1996
  • IGSCC(Intergranular stress corrosion cracking) behaviors of Alloy 600 were studied by the electrchemical ten methods of controlling specimens electrode potentials in the active-passive transition region of anodic polarization curve. Anodic polarization and static potential tests of stressed C-ring type MA Alloy 600 were carried out in 10% NaOH at 300 $^{\circ}C$ for 7days. It was confirmed that IGSCC of Alloy 600 was accellerated by maintaining the specimen potential in the susceptible active-passive transition region of anodic polarization curve. An intergranular crack was initiated on the surface area of C-ring specimens where protective oxide layer was broken down. And the depth of the crack growth was about 100 ${\mu}$m during the testing periods.

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The effect of crack length on SIF and elastic COD for elbow with circumferential through wall crack

  • Kim, Min Kyu;Jeon, Jun Hyeok;Choi, Jae Boong;Kim, Moon Ki
    • Nuclear Engineering and Technology
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    • 제52권9호
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    • pp.2092-2099
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    • 2020
  • Many damages due to flow-accelerated corrosion and cracking have been observed during recent in-service inspections of nuclear power plants. To determine the operability or repair for damaged pipes, an integrity evaluation related to the damaged piping system should be performed by using already proven code and standards. One of them, the ASME Code Case is most popularly used to integrity assessment in nuclear power plants. However, the recent version of CC N-513 still recommends the simplified method which means a damaged elbow is assumed as an equivalent straight pipe. In addition, to enhance the accuracy integrity assessment in elbow, several previous studies recommend that the SIF and elastic COD values for an elbow with relatively large crack could be predicted by an interpolation technique. However, those estimates for elbow with relatively large crack might be derived to inaccurate results for crack growth analysis, such as for the allowable crack size and life estimation. Therefore, in this paper, the effect of crack length (0.3≤θ1/π≤0.5) on SIF and elastic COD for elbow is systematically investigated. Then, for large crack in elbow, accurate estimates for SIF and elastic COD, which are widely used to assess the integrity of elbows, are proposed. Those proposed solutions are expected to be the technical basis for revisions of CC N-513-4 through the validation.