• 제목/요약/키워드: Stress Prediction

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METHOD OF FATIGUE LIFE PREDICTION FOR SPOT WELDED STRUCTURE

  • Okabe, A.;Kaneko, T.;Tomioka, N.
    • International Journal of Automotive Technology
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    • 제7권3호
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    • pp.353-360
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    • 2006
  • The nominal structural stress calculation method proposed by Radaj has included some problems as follows: (a) How the value of the diameter D is decided in the method; (b) It is not possible to estimate nominal structural stress of the spot welded joints with the balanced sheet in-plane load that no general loads are obtained by FE shell analysis. In this paper, the new method for calculating nominal structural stress was proposed to solve above-mentioned problems. The proposed method calculates the nominal structural stress through the circular plate theory in theory of elasticity. This theoretical analysis uses not only general loads but also nodal displacements around spot welding provided by FE shell analysis as boundary condition. Fatigue test data of various spot-welded joints could be arranged in a narrow bandwidth on S-N chart using the nominal structural stresses calculated by proposed method. The fatigue life prediction method using the proposed method for calculating nominal structural stress is useful for the prior evaluation technique that can predict the fatigue life of spot welding by CAE.

평균응력을 포함한 피로하중 하에서 Elbrodur-NIB의 피로수명예측 및 Ratcheting 거동 (Fatigue Life Prediction and Ratcheting behavior of the Elbrodur-NIB under Fatigue loading with mean stress)

  • 임창범
    • 한국항공우주학회지
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    • 제39권7호
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    • pp.612-617
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    • 2011
  • 동합금 Elbrodur-NIB 재질에 대해 평균응력을 포함한 응력제어시험을 수행하였으며, 그 결과 라체팅 거동에 응력진폭, 평균응력, 응력속도가 어떠한 영향을 주는지에 대해 시험을 통해 알 수 있었다. 라체팅 변형률은 같은 평균응력에서 응력진폭이 증가할수록, 또한 같은 응력진폭에서 평균응력이 증가함에 따라 같이 증가하는 것을 볼 수 있었다. 그러나, 응력속도가 증가함에 따라 라체팅 변형률은 감소하는 것을 알 수 있었다. $10^2-10^5$ 영역에서 3가지 평균응력을 포함한 피로수명예측모델을 검토하였으며, 그 결과 Smith-Watson-Topper가 제안한 모델과 Walker가 제안한 모델이 매우 신뢰성 있는 결과를 보여주었다.

균열전파해석에 의한 선체의 피로수명 평가법 -응력강도계수의 간이추정법- (Fatigue Life Assessment of Ship Structures based on Crack Propagation Analysis -Simplified Prediction Method of Stress Intensity Factors-)

  • 김창욱;노인식;김대수
    • 대한조선학회논문집
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    • 제39권1호
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    • pp.90-99
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    • 2002
  • 선체에 존재하는 균열의 전파거동을 해석하기 위해서는 응력강도계수의 추정이 그 전제조건이 되지만 현재까지 이러한 복잡 구조물에서 응력강도계수를 간편하게 계산하는 방법이 확립되어 있지 못하다는 점이 가장 큰 걸림돌이 되고 있다. 본 연구에서는 선체와 같이 부정정도가 매우 큰 복잡 구조물에서의 균열전파 거동을 추정하기 위한 전 단계로서 다양한 형태의 균열에 대한 응력강도계수를 용이하게 계산하기 위하여 무균열 상태에서의 응력해석 결과에 기초한 응력강도계수의 간이 추정법을 유도하고, 다른 연구자들의 실험 및 해석 결과와 비교하여 제안된 방법의 유용성을 검증하였다.

변동하중(變動荷重)을 받는 용접구조재(熔接構造材)의 피로수명(疲勞壽命) 예측(豫測) (Fatigue Life Prediction of Welded Structural Material under Variable Loading)

  • 김민건;김동열
    • 산업기술연구
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    • 제18권
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    • pp.187-193
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    • 1998
  • In this study, about the fatigue life of welded structure material under fluctuation loading, the prediction life which is produced by using the Histogram Recorder System was compared with the experimental life which is produced by the RMC model which is imported by conception of equivalent stress. In this result, this is represented few difference by comparing prediction life which is produced by damage analysis depended on Miner's rule, by using the Histogram Recorder System, with experimental life which is produced by the RMC load model which is imported by conception of equivalent of stress, therefore fatigue life is easily predicted by using Histogram Recorder System, and result of prediction has equivalent accuracy with other method which is more complex than the Histogram Recorder System. Besides the damage which is produced by stress which is high thirty percentage rank in the stress range of damage inducing, is nearly equal to the damage which is induced the rest of seventy percentage, there fore we can see that damage accumulation which is induced few time overload which is effected welded structure material is great.

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Prediction of Remaining Useful Life (RUL) of Electronic Components in the POSAFE-Q PLC Platform under NPP Dynamic Stress Conditions

  • Inseok Jang;Chang Hwoi Kim
    • Nuclear Engineering and Technology
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    • 제56권5호
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    • pp.1863-1873
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    • 2024
  • In the Korean domestic nuclear industry, to analyze the reliability of instrumentation and control (I&C) systems, the failure rates of the electronic components constituting the I&C systems are predicted based on the MIL-HDBK-217F standard titled 'Reliability Prediction of Electronic Equipment'. Based on these predicted failure rates, the mean time to failure of the I&C systems is calculated to determine the replacement period of the I&C systems. However, this conventional approach to the prediction of electronic component failure rates assumes that factors affecting the failure rates such as ambient temperature and operating voltage are static constants. In this regard, the objective of this study is to propose a prediction method for the remaining useful life (RUL) of electronic components considering mean time to failure calculations reflecting dynamic environments, such as changes in ambient temperature and operating voltage. Results of this study show that the RUL of electronic components can be estimated depending on time-varying temperature and electrical stress, implying that the RUL of electronic components can be predicted under dynamic stress conditions.

인공신경망을 이용한 탄산가스 아크용접의 잔류응력 예측 (Predicting Method of Rosidual Stress Using Artificial Neural Network In $CO_2$ Are Weldling)

  • 조용준;이세현;엄기원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.482-487
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    • 1993
  • A prediction method for determining the welding residual stress by artificial neural network is proposed. A three-dimensional transient thermomechanical analysis has been performed for the CO $_{2}$ Arc Welding using the finite element method. The validity of the above results is demonstrated by experimental elastic stress relief method which is called Holl Drilling Method. The first part of numarical analysis performs a three-dimensional transient heat transfer anslysis, and the second part then uses results of the first part and performs a three-dimensional transient thermo-clasto-plastic analysis to compute transient and residual stresses in the weld. Data from the finite element method were used to train a backpropagation neural network to predict residual stress. Architecturally, the finite element method were used to train a backpropagation voltage and the current, a hidden layer to accommodate failure mechanism mapping, and an output layer for residual stress. The trained network was then applied to the prediction of residual stress in the four specimens. The results of predicted residual stress have been very encouraging.

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Evaluation of Models for Estimating Shrinkage Stress in Patch Repair System

  • Kristiawan, Stefanus A.
    • International Journal of Concrete Structures and Materials
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    • 제6권4호
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    • pp.221-230
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    • 2012
  • Cracking of repair material due to restraint of shrinkage could hinder the intended extension of serviceability of repaired concrete structure. The availability of model to predict shrinkage stress under restraint condition will be useful to assess whether repair material with particular deformation properties is resistance to cracking or not. The accuracy in the prediction will depend upon reliability of the model, input parameters, testing methods used to characterize the input parameters, etc. This paper reviews a variety of models to predict shrinkage stress in patch repair system. Effect of creep and composite action to release shrinkage stress in the patch repair system are quantified and discussed. Accuracy of the models is examined by comparing predicted and measured shrinkage stress. Simplified model to estimate shrinkage stress is proposed which requires only shrinkage property of repair material as an input parameter.

재결정거동을 고려한 강의 유동응력 예측 (Prediction of Flow Stress of Steel in Consideration of Recrystallization)

  • 이동근;박종진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.341-348
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    • 1999
  • In the finite elemenet analysis of metal forming problems, the most critical input is the flow stress of workpiece. Conventionally, the flow stress of a metal at elevated temperatures is assumed to be a function of strain, strain rate and temperature, and obtained by experiment. However, if the workpiece is not continuously deformed as in mulit-pass rolling, the flow stress obtained by experiment is no longer valid because it does not consider the microstructure evolution occurring between deformations. In the present study, it was attemped that the flow stress of steel in the austenite region be obtained equations. It was applied to the prediction of flow stress variation at each stand during hot finishing rolling of steel.

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이종재료의 경사접착이음에 대한 파괴강도의 예측 (Prediction Fracture Strength on Adhesively Bonded scarf Joints in Dissimilar Materials)

  • 정남용
    • 한국생산제조학회지
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    • 제4권4호
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    • pp.50-60
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    • 1995
  • Recently advantages joining dissimiliar materials and light weight material techniques have led to increasing use of structural adhesives in the various industries. Stress singulartiy occurs at the interface edges of adhesively bonded dissimilar materials. So it is required to analyze its stress singularity at the interface edges of adhesively bonded joints indissimilar materials. In this paper, the analysis method of stress singularity is studied in detail. Also, effects of the stress singularity at the interface edge of adhesively bonded scarf joints in combinations of dissimilar materials are investigated by using 2-dimensional elastic program of boundary element method. As the results, the strength evaluation method of adhesively bonded dissimilar materials using the stress singularity factor, $\Gamma$,is very useful. The fracture criterion, method of strength evaluation and prediction of fracture strength by the stress singularity factor on the adhesively bonded dissimilar materials are proposed.

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용접부 형상을 고려한 머플러의 피로수명 예측에 관한 연구 (Research on Fafigue Life Prediction of Muffler with Weld-zone Shape)

  • 김종윤;강성수;김국용;박순철;김충관
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권1호
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    • pp.85-93
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    • 2012
  • 본 연구에서는 용접부의 형상을 고려하여 머플러의 피로수명을 예측하는 프로세스를 개발하였다. 피로수명 예측 프로세스 개발을 위해 머플러의 굽힘 피로시험을 진행한 후 M-N선도를 획득하고, 파손이 발생한 용접부의 형상을 모델링 한 후 정적하중해석을 실시하고, 해석결과를 이용하여 응력집중계수를 구하였다. 응력집중계수는 피로노치계수를 구하는데 사용되며, 이를 바탕으로 피로수명을 예측하였다. 시험결과와 예측결과의 비교를 통해서 피로수명 예측의 타당성을 검증하였다.