• Title/Summary/Keyword: Stress Deformation

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A study on the effect of residual stress on welding deformations in thin plate structures (판구조물의 용접 변형에 미치는 잔류응력의 영향에 관한 연구)

  • 서승일
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.217-219
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    • 2004
  • It has been known that out-of-plane deformation in thin plate structure is caused by the angular deformation of welded joint. However, experimental results show that conventional theory based on angular deformation is not appropriate for prediction of out-of-plane deformation in thin plate structure. In this study, large deformation plate theory is introduced to clarify the effect of residual stress on out-of-plane deformation. The results by the proposed method show good agreement with the experimental results.

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Deformation and Residual Stress Analysis of Automotive Frame Following as Welding Sequency Variation (용접 순서의 변화에 따른 자동차용 Frame의 변형과 잔류 응력 분석)

  • Park, Tae Won;Kim, Kee Joo;Won, Si-Tae;Han, Chang-Pyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.50-57
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    • 2013
  • The high temperature thermal attacks in welding can affect the residual stress of a frame for automotive assembly accompanying frame deformation. Also the residual stress can induce the negative effect on durability performance of the automobile. In order to analyze the frame deformation, the simplified test frame which had the similar shape (form) of the real automotive frame was fabricated. The contactless optical 3D scanner was used for the shape difference measurement of the frame between before and after the welding. The FE-model of the test frame was composed and the deformation and residual stress simulation were performed. The simulated results were compared with the measured results for the reference of the frame design following as the variation of welding sequency. The deformation shape of the frame by simulation was in good agreement with that by the experimental measurement. In addition, the optimized welding sequency with reduced deformation after welding could be achieved through these analyses.

Thermoelastic deformation and stress analysis of a FGM rectangular Plate (경사기능재료 사각 판의 열 탄성 변형과 응력 해석)

  • Kim,Gwi-Seop
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.1
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    • pp.34-41
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    • 2003
  • A Green's function approach is adopted for analyzing the thermoelastic deformation and stress analysis of a plate made of functionally graded materials (FGMs). The solution to the 3-dimensional steady temperature is obtained by using the laminate theory. The fundamental equations for thermoelastic problems are derived in terms of out-plane deformation and in-plane force, separately. The thermoelastic deformation and the stress distributions due to the bending and in-plane forces are analyzed by using a Green’Às function based on the Galerkin method. The eigenfunctions of the Galerkin Green's function for the thermoelastic deformation and the stress distributions are approximated in terms of a series of admissible functions that satisfy the homogeneous boundary conditions of the rectangular plate. Numerical examples are carried out and effects of material properties on thermoelastic behaviors are discussed.

Analysis of Cold Workability at the A16061 Bulk Material by Tension and Compression Tests (Al 6061 Bulk재에서 인장 및 압축 시험에 의한 상온 가공성 비교 분석)

  • 김국주;박종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.74-79
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    • 2003
  • When workability at the a certain bulk deformation process is defined as the maximum plastic deformation capability that the workpiece can sustain without causing any cracks or fracture, the workability is dependent on the microstructure, initial workpiece shape, stress state developed during the deformation process, strain rata and presence of the interfacial friction between workpiece and tool. For a review purpose, the workability definition and test methods are summarized depending on the applied stress state at bulk deformation process in Table 1 at the text. In this study, the cold workabilities of as-cast A16061 bulk material have been measured and comparatively analyzed at the primary tensile stress state by using tensile specimens, the primary compressive stress state by using cylindrical specimens, and the forming limit diagram by ductile fracture.

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The Effect of Dynamic Strain Aging on the High Temperature Plastic Deformation Behaviour of Al-Mg Alloy (Al-Mg 합금의 고온 소성 변형 특성에 미치는 동적 변형 시효의 영향)

  • 이상용;이정환
    • Transactions of Materials Processing
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    • v.5 no.4
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    • pp.327-336
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    • 1996
  • The effect of dynamic strain aging on high temperature deformation behaviour of the A-Mg alloy was investigated by strain rate change tests and stress relaxation tests between 20$0^{\circ}C$and 50$0^{\circ}C$. Yield point, short stress transient and periodic discontinuities on the stress-strain curve were considered as an evidence of the effect of dynamic strain aging. With this criterion two distinct strain rate-temperature regimes could be manifested. Dynamic strain aging was considered to be effective in the high temperature-low strain rate regime, whereas dynamic recovery was a dominant deformation mechanism in the low temperature-high strain rate regime. It was found that dynamic strain aging in the high temperature deformation was governed by the mechcanism of diffusion-controlled, viscous dislocation movement.

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Prediction of the Plastic Deformation of the Transformer Tank at the Time of Vacuum Oiling (진공 주유시 변압기 탱크의 소성발생 예측)

  • Lee, Jung-Hoon;Kim, Jung-Chan;Choi, Jea-Pil
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.54 no.12
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    • pp.540-545
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    • 2005
  • The transformer tank is pressurized by atmosphere at the time of vacuum oiling and, plastic deformation occurs at the section of stress concentration on transformer tank at this time. It is important to predict where the sections of stress are in order to prevent deformation and to add reinforcement. This paper presents prediction results where the sections of stress are occurred and whether plastic deformation occur or not, using structure analysis program(ANSYS-design program).

Precise Flow Stress Analysis for the Occurrence of Dynamic Ferritic Transformation and Dynamic Recrystallization of Austenite in Low Carbon Steel (고온 변형 곡선을 이용한 동적 재결정 해석과 동적 상변태의 조기 예측)

  • Park, Nokeun
    • Korean Journal of Metals and Materials
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    • v.56 no.11
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    • pp.779-786
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    • 2018
  • There have been previous attempts to observe the occurrence of dynamic ferritic transformation at temperatures even above $Ae_3$ in a low-carbon steel, and not only in steels, but recently also in titanium alloys. In this study, a new approach is proposed that involves treating true stress-true strain curves in uniaxial compression tests at various temperatures, and different strain rates in 0.1C-6Ni steel, which is a model alloy used to decelerate the kinetics of ferrite transformation from austenite. The initial flow stress up to peak stress was used to analyze the change in dynamic softening phenomena, such as dynamic recovery, dynamic recrystallization, and dynamic transformation. It is worth mentioning that for predicting the occurrence of dynamic transformation, flow stress before reaching peak stress is much more sensitive to the change in the dynamic softening rate due to dynamic transformation, compared to peak stress. It was found that the occurrence of dynamic ferritic transformation could be successfully obtained even at temperatures above $Ae_3$ once the deformation condition was satisfied. This deformation condition is a function of both the strain rate and the deformation temperature, which can be described as the Zener - Hollomon parameter. In addition, the driving force of dynamic ferritic transformation might be much less than that of the dynamic recrystallization of austenite at a given deformation condition. By applying this technique, it is possible to predict the occurrence of dynamic transformation more sensitively compared with the previous analysis method using peak stress during deformation.

Prediction of High Temperature Plastic Deformation Variables on Al 6061 Alloy (Al 6061 합금의 고온 소성변형 조건의 예측)

  • 김성일;정태성;유연철;오수익
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.576-582
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    • 1999
  • The high temperature behavior of Al 6061 alloy was characterized by the hot torsion test in the temperature ranges of 400∼550℃ and the strain rate ranges of 0.05∼5/sec. To decide optimum deformation condition, three types of deformation maps were individually made from the critical strain (εc). deformation resistance(σp) and deformation efficiency (η). The critical strain(εc) for dynamic recrystallization (DRX) which was decided from the inflection point of strain hardening rate(θ) - effective stress (σ) curve was about 0.65 times of peak strain (εp). The relationship among deformation resistance (peak stress, σp), strain rate (ε), and temperature (T) could be expressed by ε=2.9×1013[sinh(0.0256σp]7.3exp (-216,000/RT). The deformation efficiency (η)which was calculated on the basis of the dynamic materials model (DMM) showed high values at the condition of 500∼550℃, 5/sec for 100% strain. The results from three deformation maps were compared with microstructures. The best condition of plastic deformation could be determined as 500℃ and 5/sec.

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High Temperature Compressive Deformation Behavior of the Bulk Metallic Glass Zr-Ti-Cu-Ni-Be Alloy (벌크 비정질 Zr-Ti-Cu-Ni-Be 합금의 고온 압축 변형 특성)

  • 이광석;하태권;안상호;장영원
    • Transactions of Materials Processing
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    • v.10 no.7
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    • pp.565-572
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    • 2001
  • It is well known that a multicomponent $Zr_{4l.2}Ti_{13.8}Cu_{12.5}Ni_{10}Be_{22.5}$ bulk metallic glass alloy shows good bulk glass forming ability due to its high resistance to crystallization in the undercooled liquid state. DSC and XRD have been performed to confirm the amorphous structure of the master alloy. To investigate the mechanical properties and deformation behavior of the bulk metallic $Zr_{4l.2}Ti_{13.8}Cu_{12.5}Ni_{10}Be_{22.5}$ alloy, a series of compression tests has been carried out at the temperatures ranging from $351^{\circ}C$ to $461^{\circ}C$at the various initial strain rates from $2{\times}10^4s^1$ to $2{\times}10^2s^1$. Three types of nominal stress-strain curves have been identified such as linear stress-strain relationship meaning fracture at maximum stress, plastic deformation including stress overshoot and steady-state flow, plastic deformation without stress overshoot depending on the strain rate and test temperature. Also DSC analysis for the compressed specimens was carried out to investigate the change of structure, thermal stability and crystallization behavior for the various test conditions.

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Stress Analysis of Blanking Plate Applied by Press (프레스에 의한 블랭킹 판재의 응력 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.66-71
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    • 2008
  • The data of the deformation and the stress according to time are studied at upper model of press and lower model of the blanking plate applied by press with the width, length and height of 0.4 m and 0.6 m respectively. The press is pushing downward on the plate fixed at the lower floor. These data are compared and investigated through this study. By using these results, there is the maximum deformation at 4 corners in the lower plate model of aluminium alloy fixed at lower floor. This deformation incase of elapsed time of 0.6 second becomes 4 times as much as in case of elapsed time of 0.2 second. The quantity of deformation at the lower plate model becomes more than at the upper press model to the extent of 10%. At the lower plate model of aluminium alloy, there is the maximum Von-Mises equivalent stress at 4 corners and both sides of middle area on the lower plate model of aluminium alloy. This stress in case of elapsed time of 0.6 second becomes 6 times as much as in case of elapsed time of 0.2 second. The Von-Mises equivalent stress of lower plate model becomes 2 times as much as that of upper press mode.

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