• Title/Summary/Keyword: Stress intensity factor

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A Study on the Fracture Surface Growth Behavior of Steel used for Frame of Vehicles by Corrosion Fatigue (자동차 프레임용 강재의 부식피로에 의한 파면성장거동에 관한 연구)

  • Lee, Sang-Yoel;Im, Jong-Mun;Im, U-Jo;Lee, Jong-Rak
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.28 no.1
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    • pp.61-70
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane bending fatigue tester in marine environment and investigated fracture surface growth behavior of base metal and heat affected zone corrosion fatigue. The main results obtained are as follows: 1) Fracture surface growth of heat affected zone (HAZ) is delayed more than that of base matel (BM), and they tend to faster in seawater than in air. 2) Corrosion sensitivity to corrosion fatigue life of HAZ is more susceptible than that of BM. 3)In the case of the corner crack by corrosion fatigue, the correlation between the propagation rate of fracture surface area(dA/dN) and stress intensity factor range(ΔK) for SAPH45 are applied to Paris rule as follows: dA/dN=C(ΔK) super(m) where m is the slope of the correlation, and is about 6.60-6.95 in air and about 6.33-6.41 in seawater respectively.

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A Study on Fracture Bahavior of Composite Material Subjected to Simultaneous Deformation Mode (연립변형모드 구성된 복합재료의 파괴역학적 거동에 관한 연구)

  • 김상철
    • Magazine of the Korea Concrete Institute
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    • v.9 no.3
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    • pp.179-187
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    • 1997
  • 콘크리트는 여러 구성 성분들이 불규칙적인 배열을 이루어 형성된 복합재료이지만, 과거에는 이 재료를 하나의 단종재료로 간주하여 해석하였기 때문에, LEFM에서 사용되는 파괴인성계수만으로는 콘크리트의 파괴역학적 접근이 어렵다는 것 이외에는 파괴인성계수들의 크기의존성에 대한 이유라든가, 실험을 통해서 관측된 구조물 두께 방향으로의 서로 다른 깊이의 균열 진행 현상에 대해서는 설명하기가 어려웠다. 따라서 본 연구는 콘크리트를 하나의 복합재료로써 각각의 구성요소들이 차지하고 있는 체적비 및 배열상의 효과를 고려하여 복합재료의 파괴거동을 해석하고, 구성재료의 수와 파괴인성계수와의 상관관계를 분석하였다. 각각의 구성요소들을 연립변형모드( SD mode)로 배열시킨 조건에서 복합재료역학개념에 입각하여 해석한 결과, 일반적으로 실험이나 비선형파괴역학 해석과 같이 하중-변위곡선 상단부에서 비선형 거동이 관측되었다. 또한 임계응력확대계수( $K_IC$)나 파괴에너지($G_r$)는 구성원의 수나 보의 크기에 대해서 거의 무관한 값을 나타내지만, 임계군열선단개구변위 ($CTOD_c$)는 크기에 영향을 받음을 보여 주었다. 균열의 진행속도는 균열이 진행될수록 감소하며, 파괴인성이 작은 구성원에서부터 균열이 발생되어 결과적으로 보의 두께 방향으로 서로 다른 크기의 균열길이가 생성됨이 관측되었다.

Effects of 2-Phase Matrix Structure on Fatigue Limit of High Strength Ductile Iron (고강도 구상흑연주철의 피로한도에 미치는 2상 기지조직의 영향)

  • Kim, Jin-Hak;Ji, Jueng-Keun;Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.19
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    • pp.75-79
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    • 1999
  • Rotary bending fatigue tests were performed to investigate the effects of 2-phase matrix structure on fatigue limit with prepared specimens in high strength ductile irons. Two types of the specimens with different microstructures have been used. Series A has sorbite and series B has bainite. Fatigue limits of both specimens are improved comparing with as cast specimen. The fatigue limit is higher in series B than in series A. The reason why the fatigue limit of series A shows inferiority to that of series B is due to the transition of micro fatigue cracks to mesocrack occurs very rapidly, so increased stress intensity factor drives the fatigue crack growth. The higher fatigue limit of series B which has bainite is caused by the ${\gamma}$ layer contained in microstructure impede the rapid growth of micro fatigue crack to mesocrack and ${\alpha}$ layer around graphite has the higher capacity for the absorption of plastic deformation energy than sorbite.

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Development and Application of Detailed Procedure to Evaluate Fatigue Integrity for Major Components Considering Operating Conditions in the Nuclear Power Plant (원전 운전환경을 고려한 주기기 피로 건전성 상세평가 절차개발 및 적용)

  • Kim, Byong-Sup;Kim, Tae-Soon
    • Journal of the Korean Society of Safety
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    • v.21 no.6 s.78
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    • pp.20-25
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    • 2006
  • In the design of class 1 components to apply ASME code section III NB, a fatigue is considered as one of the important failure mechanisms. Fatigue analysis procedure and standard fatigue design curve(S-N curve) is suggested in ASME code, which had to be performed to meet the integrity of components at the design step. As the plant life extension for operating power plants and the long-lived plant design, however, are being progressed, the fact which the existing ASME fatigue design curve can not consider fatigue effects sufficiently comes to the fore. To find the technical solution for these problems, a number of researches and discussion are continued up to now. In this study, the detailed fatigue analyses using the 3 dimensional modeling for the fatigue-weakened components were performed to develop the optimized fatigue analysis procedure and their results are compared with other reference solutions.

Evaluation of the Impact Shear Strength of Thermal Aged Lead-Free Solder Ball Joints (열시효 처리된 무연 솔더 볼 연결부의 충격 전단강도 평가)

  • Chung, Chin Sung;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.30 no.6
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    • pp.7-11
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    • 2015
  • The present study investigates the impact shear strength of thermal aged Sn-3Ag-0.5Cu lead-free solder joints at impact speeds ranging from 0.5 m/s to 2.5 m/s. The specimens were thermal aged for 24, 100, 250 and 1000 hours at $100^{\circ}C$. The experimental results demonstrate that the shear strength of the solder joint decreases with an increase in the load speed and aging time. The shear strength of the solder joint aged averagely decreased by 43% with an increase in the strain rate. For the as-reflowed specimens, the mode II stress intensity factor ($K_{II}$) of interfacial IMC between Sn-3.0Ag-0.5Cu and a copper substrate also was found to decrease from $1.63MPa.m^{0.5}$ to $0.97MPa.m^{0.5}$ in the speed range tested here. The degradations in the shear strength and fracture toughness of the aged solder joints are mainly caused by the growth of IMC layers at the solder/substrate interface.

A methodology for remaining life prediction of concrete structural components accounting for tension softening effect

  • Murthy, A. Rama Chandra;Palani, G.S.;Iyer, Nagesh R.;Gopinath, Smitha
    • Computers and Concrete
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    • v.5 no.3
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    • pp.261-277
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    • 2008
  • This paper presents methodologies for remaining life prediction of plain concrete structural components considering tension softening effect. Non-linear fracture mechanics principles (NLFM) have been used for crack growth analysis and remaining life prediction. Various tension softening models such as linear, bi-linear, tri-linear, exponential and power curve have been presented with appropriate expressions. A methodology to account for tension softening effects in the computation of SIF and remaining life prediction of concrete structural components has been presented. The tension softening effects has been represented by using any one of the models mentioned above. Numerical studies have been conducted on three point bending concrete structural component under constant amplitude loading. Remaining life has been predicted for different loading cases and for various tension softening models. The predicted values have been compared with the corresponding experimental observations. It is observed that the predicted life using bi-linear model and power curve model is in close agreement with the experimental values. Parametric studies on remaining life prediction have also been conducted by using modified bilinear model. A suitable value for constant of modified bilinear model is suggested based on parametric studies.

Fatigue Crack Propagation Behavior of Steel Plate of Laser Welded Tailored Blank (테일러드 블랭크 레이저 용접 강판의 피로균열 전파 거동)

  • Han, Moon-Sik;Lee, Yang-Sub
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.120-126
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    • 2006
  • In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range$({\Delta}K)$ region and faster in high ${\Delta}K$ region than that of the base metal specimens.

An Automated System for Constant ${\Delta}K_{eff}$ Fatigue Crack Growth Testing through Real-time Measurement of Crack Opening Load (${\Delta}K_{eff}$ 제어 피로 균열 진전 시험 자동화 시스템에 관한 연구)

  • Shin, Sung-Chul;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.447-452
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    • 2001
  • An automated system is developed to perform fatigue crack growth tests under constant effective stress intensity factor range ${\Delta}K_{eff}$. In the system, crack length and crack opening load are measured in real-time by using the unloading elastic compliance method. The system consists of two personal computers, an analogue electrical subtraction circuit, a stepping motor, a stepping motor driver, a PIO board, and the application software used to integrate the whole system. The performance of the developed system was tested and discussed performing constant ${\Delta}K_{eff}$ crack growth tests on a CT specimen of 7075-T6 aluminum alloy. The performance of the system is found to be strongly dependent on the accuracy of measurements of crack opening load. Besides constant ${\Delta}K_{eff}$ testing, the system is expected to be successfully applied for automation of various fatigue tests.

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Development of Integrity Evaluation System for CANDU Pressure Tube (CANDU 압력관에 대한 건전성 평가 시스템 개발)

  • Kwak, Sang-Log;Lee, Joon-Seong;Kim, Young-Jin;Park, Youn-Won
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.843-848
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    • 2000
  • The pressure tube is a major component of the CANDU reactor, which supports nuclear fuel bundle and it's containment vessel. If a flaw is found during the periodic inspection from the pressure tubes, the integrity evaluation must be carried out, and the safety requirements must be satisfied for continued service. In order to complete the integrity evaluation, complicated and iterative calculation procedures are required. Besides, a lot of data and knowledge for the evaluation are required for the entire integrity evaluation process. For this reason, an integrity evaluation system, which provides efficient way of evaluation with the help of attached databases, was developed. The developed system was built on the basis of ASME Sec. XI and FFSG(Fitness For Service Guidelines for zirconium alloy pressure tubes in operating CANDU reactors) issued by the AECL, and covers the delayed hydride cracking(DHC). Various analysis methods are provided for the integrity evaluation of pressure tube. In order to verify the developed system, several case studies have been performed and the results were compared with those from AECL. A good agreement was observed between those two results.

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The Effect of Low-amplitude Cycles in Flight-simulation Loading (비행하중에서 피로균열진전에 미치는 미소하중의 영향)

  • Shim, Dong-Suk;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1045-1050
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    • 2003
  • In this study, to investigate the effects of omitting low-amplitude cycles from a flight-simulation loading, crack growth tests are conducted on 2124-T851 aluminum alloy specimens. Three test spectra are generated by omitting small load ranges as counted by the rain-flow count method. The crack growth test results are compared with the data obtained from the flight-simulation loading. The experimental results show that omission of the load ranges below 5% of the maximum load does not significantly affect crack growth behavior, because these are below the initial stress intensity factor range. However, in the case of omitting the load ranges below 15% of the maximum load, crack growth rates decrease, and therefore crack growth curve deviates from the crack growth data under the flight-simulation loading. To optimize the load range that can be omitted, crack growth curves are simulated by the stochastic crack growth model. The prediction shows that the omission level can be extended to 8% of the maximum load and test time can be reduced by 59%.

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