• Title/Summary/Keyword: Stress & strain measurement

Search Result 323, Processing Time 0.029 seconds

Fatigue crack Propagation Rate and Crack Opening behavior in Weldment Observed by Laser ISDG Method (레이저간섭변위 게이지로 관찰한 용접재에서의 피로균열 열림거동과 피로균열 전파속도)

  • Song, Sam-Hong;Kim, Hyun;Choi, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.19 no.4
    • /
    • pp.908-917
    • /
    • 1995
  • The constant .DELTA.K fatigue tests are performed in SS41 and its weldments to investigate crack opening behavior and fatigue crack propagation behavior at each parts of weldment and its boundary layer. The weldments were annealed after welding for the purpose of relieving residual stress. Every weldments has notch at weld metal zone, and fatigue crack propagates from weld metal zone to vase metal zone perpendicular to weld line. The Laser ISDG method is used in order to determine the crack opening ratio, this method is more precise than indirect measurement method, and faster and easier than other direct measurement method.

A Study on the Improvement of rotor axes arrangement method through the stress anaylsis (응력해석을 통한 회전체의 축정렬 방법 개선에 관한 연구)

  • 김경석;정현철;이시연;윤주호
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.355-360
    • /
    • 1995
  • In order to align the shaft, the dialgauge method has used as a means of solution until now. The method using a dialgauge require a great deal of labour and money due to making by hand, the accurate alignmentis not up to the expectation. For aligning the shaft, all the rotor must come to accord. It means that the moment of the point of coupling must keep being "Zero". The ideal measurement method as to material on the zero is used by straingauge which can gauge the moment at any point of the shaft. Also, the dialgauge method cannot be compared with straingauge measurement method, form the viewpoint, which can gauge in short time.hort time.

  • PDF

Quantitative Measurement of Out-of-plane Deformation Using Shearography (전단간섭계를 이용한 면외변형의 정량적 계측)

  • Chang, Ho-Seob;Jung, Sung-Wook;Kim, Kyoung-Suk;Jung, Hyun-Chul
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.24 no.4 s.193
    • /
    • pp.131-137
    • /
    • 2007
  • Electronic Speckle Pattern Interferometry(ESPI) is a common method for measuring out-of-plane deformation and in-plane deformation and applied for vibration analysis and strain/stress analysis. However, ESPI is sensitive to environmental disturbance, which provide the limitation of industrial application. On the other hand, Shearography based on shearing interferometer which is insensitive to vibration disturbance can directly measure the first derivative of out-of-plane deformation. In this paper a technique that extract out-of-plane deformation from results of shearography by numerical processing is proposed and measurement results of ESPI and Shearoraphy are compared quantitatively.

A Study of Small Fatigue Crack Measurement and Crack Growth Characteristics (미소균열측정과 성장특성에 관한 연구)

  • Lee, Jong-Hyung;So, Yoon-Sub;Kim, Yun-Gon;Lim, Chun-Kyoo;Lee, Sang-Young
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.10 no.1
    • /
    • pp.39-46
    • /
    • 2007
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adapted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack when maximum crack depth is larger than the notch curvature radius.

  • PDF

Development of a Single-Joint Optical Torque Sensor with One Body Structure (일체형 구조를 갖는 1축 광학 토크 센서 개발)

  • Gu, Gwang-Min;Chang, Pyung-Hun
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.17 no.3
    • /
    • pp.218-222
    • /
    • 2011
  • This paper proposes a single-joint optical torque sensor with one body structure. Conventional optical torque sensors consist of three parts, two plates and an elastic structure. They have slightly slipping problem between plates and elastic structure due to the manufacturing tolerance. Since the order of measurement range of optical sensor is about ten micrometers, the slipping problem causes large measurement error, especially in the case of vibrational or high speed plant. This problem does not occur in the proposed design due to the one body structure. The proposed sensor has advantage of low cost, light weight, and small size. And it is easy to design and manufacture. Simulation works that analysis of stress and strain are performed accurately. To demonstrate the performance of proposed sensor, experiments were implemented to compare with a commercial force/torque sensor (ATI Mini45).

Behavior Analysis of High Pressure Valve Tester (고압용 밸브시험기의 거동해석)

  • Lee, Jong-sun
    • Journal of the Korea Convergence Society
    • /
    • v.10 no.1
    • /
    • pp.149-154
    • /
    • 2019
  • High pressure valve tester used in industrial fields precise measurement gives inconvenience in precise measurement due to manually regulated pressures. In order to improve this inconvenience, the high pressure valve tester was designed by using CATIA and structural analysis of the designed high pressure valve tester was conducted and water leaking, total deformation, strain and stress were obtained by applying ANSYS. These results will be provided to develop new concepts of high pressure valve tester as initial data.

A Study of Heat Flow and Residual Stress Analysis in Pipe-plate Gas Metal Arc Brazing (파이프-평판 GMAB 접합부의 열유동 및 잔류음력 해석에 관한 연구)

  • 이태영;김재웅;이목영;정평석
    • Journal of Welding and Joining
    • /
    • v.19 no.4
    • /
    • pp.413-422
    • /
    • 2001
  • In this study. two-dimensional heat flow and residual stress in arc brazing to join the pipe and plate structure were analyzed by using a commercialized FEM package. Advantages offered by arc brazing are that strong joints can be produced with lower heat input than that of previous gas metal arc welding and narrower heat affected zone can usually be obtained than that in the case of torch brazing. To investigate the effects of process variables and minimize the thermal effects on the structure, this study presents a method for analyzing the heat flow and residual stress in arc brazing process according to variables such as traveling speed, torch angle and position. The simulation results were compared with the experimental ones to verify the numerical analysis method. The experiments include the measurement of HAZ size from the section of joints and residual stresses by using strain gages named 'section method'. A comparatively good agreement between the results of numerical analysis and experimental ones could be obtained in both of the temperature distribution and residual stress of the brazed structure. Using the proposed numerical analysis method, the process parameters were evaluated to get proper arc brazing conditions.

  • PDF

Fatigue Cumulative Damage and Life Prediction of Freight Bogie using Rainflow Counting Method under Service Loading (운전하중하의 레인플로집계법을 이용한 화차 대차의 피로누적손상과 수명예측)

  • Jeon, Joo-Heon;Baek, Seok-Heum;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
    • /
    • 2004.04a
    • /
    • pp.114-119
    • /
    • 2004
  • Endbeam is an important structural member of freight bogie for the support of service loading. In general, more than 25 years' durability is necessary. However, endbeam occur fatigue fracture in dynamic stress concentration location because comparatively strength and stiffness are low. Therefore, structure analysis is performed to evaluate structural problem of endbeam and local strain range as durability analysis. The number of cycles is extracted concerning the bogie in operation by measurement dynamic stress time history on critical part which is crack initiation in actual fact. At this time rainflow cycle counting is used to consider change of stress for operating condition. Based on the fatigue life curves and the stress analysis, the fatigue life of the endbeam is predicted and compared with the experimentally determined fatigue life, resulting in a fairly good correlation.

  • PDF

Nondestructive Testing of Residual Stress on the Welded Part of Butt-welded A36 Plates Using Electronic Speckle Pattern Interferometry

  • Kim, Kyeongsuk;Jung, Hyunchul
    • Nuclear Engineering and Technology
    • /
    • v.48 no.1
    • /
    • pp.259-267
    • /
    • 2016
  • Most manufacturing processes, including welding, create residual stresses. Residual stresses can reduce material strength and cause fractures. For estimating the reliability and aging of a welded structure, residual stresses should be evaluated as precisely as possible. Optical techniques such as holographic interferometry, electronic speckle pattern interferometry (ESPI), Moire interferometry, and shearography are noncontact means of measuring residual stresses. Among optical techniques, ESPI is typically used as a nondestructive measurement technique of in-plane displacement, such as stress and strain, and out-of-plane displacement, such as vibration and bending. In this study, ESPI was used to measure the residual stress on the welded part of butt-welded American Society for Testing and Materials (ASTM) A36 specimens with $CO_2$ welding. Four types of specimens, base metal specimen (BSP), tensile specimen including welded part (TSP), compression specimen including welded part (CSP), and annealed tensile specimen including welded part (ATSP), were tested. BSP was used to obtain the elastic modulus of a base metal. TSP and CSP were used to compare residual stresses under tensile and compressive loading conditions. ATSP was used to confirm the effect of heat treatment. Residual stresses on the welded parts of specimens were obtained from the phase map images obtained by ESPI. The results confirmed that residual stresses of welded parts can be measured by ESPI.

Application of 3-D Laser Scanner for the Measurement of Slope Displacement (사면 변형 측정을 위한 3차원 레이저 스캐너의 적용)

  • Oh, Seok-Hoon;Suh, Baek-Soo
    • Journal of the Korean earth science society
    • /
    • v.31 no.6
    • /
    • pp.555-562
    • /
    • 2010
  • Three-dimensional laser scanner was used to accurately measure any possible strain on a slope under pertaining stress with the time difference of 7 months. The laser scanner has the ability to measure the 3-D coordinate of a target point by calculating the travel time of laser beam between the laser device and the target point, and has been proved to be effective for analysis of the displacement of slopes or large construction. The scanning data measured with time difference were analyzed to find any strain by approaches of plane angle change, curvature variation, twist of frame, displacement of merging point, etc. From the analysis, some weak points showing heavily distorted shape were detected, which was used to design the reinforcement.