• 제목/요약/키워드: Stress & strain measurement

검색결과 323건 처리시간 0.034초

切削加工 의 光彈性的 現象 에 관한 硏究( I ) (A Study on Photoelastic Fringe Patterns in Cutting Proces(I))

  • 김정두;이용성
    • 대한기계학회논문집
    • /
    • 제7권2호
    • /
    • pp.161-167
    • /
    • 1983
  • In this study the phenomenon of cutting stress which arises on cutting tools and work pieces in cutting process is investigated by rake angle of cutting tools and feed for this measurement, P$_{s}$-1 (high modulus, photolastic Inc.) was used as a cutting tool, P$_{s}$-3 (medium modulus, photolastic Inc.) was used as work piece and reduction apparatus was attached to the head stock, and orthogonal cutting was adapted as a cutting method and transparent glass was used to block the strain in the orientation of thickness. The followings are the results of this study. (1) Photoelastic experimental equipments have made it possible to make dynamic measurement and analyze stress distribution in cutting tool and work piece surface which has hitherto been conducted only in static measurement and analyzing method. (2) The maximum stress arising at tools and work pieces in cutting process is on the tool edge tip, and the maximum stress arising on the tip of cutting tools is equal to that on the contacting area of work pieces in values. (3) The distributions of maximum shear stress on certain parts of the cutting tools and work pieces are as follows; for cutting tools, .alpha.=12.deg., .alpha.=0.deg., .alpha.=-12.deg. in order, and for work pieces, .alpha.=-12.deg., .alpha.=0.deg., .alpha.=12.deg. in opposite order.der.

연강 용접열영향부의 소성변형거동에 관한 연구 1 (A Study on the Behaviour of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
    • /
    • 제7권4호
    • /
    • pp.38-45
    • /
    • 1989
  • In this study, in order to evaluate the shape and the size of the plastic zone at the notch tip before stable crack growth, a newly developed technique for plastic strain measurement, that is, the recrystallization-etching technique was applied to observe the intense strain zone at the notch tip of weld HAZ. 1) The recrystallized specimens showed that the amount of the intense strain zone, more than 20% plastic zone, was quantitatively observed as the plane strain state during the growth of the plastic zone. 2) The behavior of plastic deformation at midsection are different for parent and weld HAZ. In addition, the micro crack initiation occurs at midsection, parent and weld HAZ when the crack opening displacement(COD) value is .delta.$_{t}$=0.4mm. 3) The plastic zone for parent proceeds in the forward direction at notch tip and for weld HAZ in the right and left direction at the notch tip. 4) The relation between plastic strain energy(Wp) and COD(.delta.$_{t}$) depended on yield stress, gradient and plastic strain size.ize.

  • PDF

전자처리스페클패턴 간섭법을 이용한 평판 용접시험편의 잔류응력 측정 (Residual Stress Measurement of Flat Welded Specimen by Electronic Speckle Pattern Interferometry)

  • 장호섭;김동수;정현철;김경석
    • 비파괴검사학회지
    • /
    • 제32권2호
    • /
    • pp.149-154
    • /
    • 2012
  • 용접구조물에는 외력이 부가되기 이전에 잔류응력이 걸려 있으므로 용접잔류응력 크기 및 분포 상태는 취성파괴, 피로강도, 응력부식균열, 좌굴, 시효변형과 같은 다양한 형태의 손상에 직접적으로 영향을 끼쳐 잔류응력을 정량적으로 해석하기 위한 지속적인 연구가 필요한 실정이다. 본 논문은 비파괴적인 기법 중 레이저를 이용한 전자처리스페클패턴 간섭법을 이용하여 평판 용접시험편의 외부하중에 따른 전체 거동에 잔류응력의 측정 기법을 제시하고자 한다. 용접시험편에 인장 하중을 가하였을 때, 이를 전자처리패턴스페클 기법을 이용하여 측정하였다. 측정된 결과로부터 용접시험편의 모재부와 용접부의 변형률을 측정하고, 이를 이용하여 탄성계수를 측정하였다. 본 논문은 전자처리스페클패턴 간섭법으로 용접시험편의 용접부와 모재부의 변형률의 차이를 이용하여 잔류응력 값을 산출하는 식을 제시하였고, 이를 수치적으로 계산하여 잔류응력 값을 산출하였으며 측정 결과, 모재부에 비해 용접부의 탄성계수가 약 3.7배 높은 약 8.46 MPa로 측정되었다.

컴플라이언스법에 의한 다층 맞대기 이음의 잔류응력 추정 (Residual Stress Prediction in Multi-layer Butt Weld Using Crack Compliance Method)

  • 김유일;이장현
    • Journal of Welding and Joining
    • /
    • 제30권6호
    • /
    • pp.74-79
    • /
    • 2012
  • It depends on the joint configuration, dimensions and constraints of the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of welded joint in order to prevent excessively long life caused by compressive residual stress. In this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial term. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface is positive valued, however, it turned into the negative value as soon as it passed through 2 or 3 mm of the depth.

구멍뚫기방법을 이용한 깊이방향으로 변하는 잔류응력 측정방법 (Determination of non-uniform residual stress by the hole drilling method)

  • 주진원;박찬기
    • 대한기계학회논문집A
    • /
    • 제22권2호
    • /
    • pp.268-277
    • /
    • 1998
  • The numerical procedure for calculating non-uniform residual stress fields by using relieved strain data from incremental hole drilling method is presented. Finite element calculations are described to evaluate the relieved coefficients required for the determination of residual stresses. From the results of simulations it is found that this numerical method is well adopted to measuring non-uniform residual stress in the hole depth range of 0.8 times of the hole diameter from the surface. In order to examine the practicability of this method, the hole drilling procedure for the four point bending test is performed. This method is applied to the measurement of residual stresses in the cold-rolled steel pipe. It is shown that the magnitude of residual stress in the pipe is not negligible when compared with yield stress and the residual stress should be duly considered in designing structures with this pipes.

풍화토의 $K_0$ 조건하 거동에 대한 구성모델 (A Constitutive Model on the Behavior under $K_0$ Condition for Weathered Soils.)

  • 오세붕;김욱;정강복
    • 한국지반공학회:학술대회논문집
    • /
    • 한국지반공학회 2003년도 봄 학술발표회 논문집
    • /
    • pp.169-174
    • /
    • 2003
  • Undrained triaxial tests were performed under $K_{0}$ condition for a weathered soil, which includes local measurement using LVDT. An anisotropic hardening model based on effective stress concept could predict the stress-strain relationship under $K_{0}$ condition reasonably, which makes it possible to analyze geotechnical problems for the weathered soil.

  • PDF

탈수속도 변화에 따른 세탁기 클러치하우징의 강도해석 (Stress Analysis of the Clutch Housing of a Washing Machine)

  • 김완두;이학주;한승우
    • 연구논문집
    • /
    • 통권26호
    • /
    • pp.33-42
    • /
    • 1996
  • The transmission system of a washing machine which is called by the clutch is one of the most important components to preserve the performance. The clutch housing has a role to guard and mount the transmission system on the frame of the machine. The load which is applied on the clutch housing depends on the operating conditions. Nowadays the dehydration speed is higher and higher in order to improve the efficiency. In this study, the strains on the predicted weak positions were measured using the strain gage and its measuring equipment. The relationships between the dehydration speeds and the maximum principal strains were obtained. Finite element analysis is executed to acquire the effect of the dehydration speed on the stress of the clutch housing. The distributions of the equivalent stress and the maximum stresses under the various speeds, the various loading directions and the various thickness of the clutch housing were obtained.

  • PDF

ESPI 를 이용한 곡관 감육 결함부의 변형률 분포 측정 (Strain Distribution Measurement for Wall Thinning Defect in Pipe Bends by ESPI)

  • 아흐터나심;김경석;정성욱;박종현;최정석;정현철
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.120-125
    • /
    • 2007
  • Put Abstract text here The strain distribution measurement for wall thinned pipe bends by ESPI is presented. Defect types observed in the steel piping in the nuclear power plants (NPP) are the crack at the weld part and the wall thinning defect in the pipe bends. Especially, the wall thinning defects in the pipe bends due to the flow-accelerated corrosion (FAC) is a main type of defects observed in the carbon steel piping system. ESPI is one of the optical non-destructive testing methods and can measure the stress and the strain distribution of the object subjected by the tensile loading or the internal pressure. In this paper, the strain distribution of the wall thinned pipe bends due to the internal pressure will be measured by ESPI technique and the results are discussed. From the results, the size of the wall thinning defect can also be measured approximately.

  • PDF

ESPI System을 이용하여 측정한 국부 변형률이 저사이클 피로수명에 미치는 영향에 관한 연구 (Effect of Local Strain on Low Cycle Fatigue using ESPI System)

  • 김경수;김기성;권정민;박성모;김범일
    • 대한조선학회논문집
    • /
    • 제43권2호
    • /
    • pp.213-219
    • /
    • 2006
  • Low cycle fatigue cracks are mainly detected at discontinuous welded locations with high stresses under repeated cyclic static loads due to cargo leading and unloading. Theoretical and analytical methods have been used for evaluation of local stress and strain which have an effect on a prediction of fatigue life, but those have difficulties of considering stress concentration at notched location and complicated material behavior of welded joint or heat affected zone. Electronic speckle pattern interferometry(ESPI) system is nondestructive and non-contact measurement system which can get the relatively accurate full field strain at critical positions such as welded zone and structural discontinuous location. In this study, local strain was measured on welded cruciform joint by ESPI system and then low cycle fatigue test was performed. Effect of local strain on low cycle fatigue life was examined by measured values using ESPI system. Moreover, experimental fatigue life was compared with established S-N curves using theoretical local strain and stress calculated by Neuber's rule.

ESPI를 이용한 세탁기 적용 기계 구조물의 면내변위 측정에 관한 연구 (The Study on Measurement of In-Plane Displacement in Mechanical Structure applied to Washing Machine using ESPI)

  • 이학주;김상태;최은오;장석원
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집A
    • /
    • pp.108-113
    • /
    • 2001
  • Recently, the mechanical structures applied to many industrial products, especially in electronic products, appear to be miniaturized and complicated. This trend makes it difficult to analyze the stress distribution of those mechanical structures and generates new challenges for precise measurement of strain. Therefore, generally most of those cases largely depend on the finite element analysis. But the development of optical metrology which has the capability of non-contact, full-field and precise measurement makes it possible to solve these measuring problems. Among the optical measurement techniques, the electronic speckle pattern interferometry (ESPI) has been developed and considered as one of the most useful tools for measuring displacement and deformation. But the shortage of recognition and difficulties of measurement have limited its industrial applications in spite of its excellent capabilities. Therefore in this study, in order to enhance the industrial application of ESPI, the measurement of in-plane displacement of mechanical structure with ESPI, which is applied to washing machine and cannot be measured by strain gauges, was performed. And the verification of validity of FEA results was also done.

  • PDF