• Title/Summary/Keyword: Strength of Weldment

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Microstructures and Impact Properties of 500mm Single Pass Electrogas Weldment for EH36 TMCP steels (EH36 TMCP강의 50mm 1 패스 일렉트로가스 용접부의 조직 및 충격특성)

  • 이해우;고대은
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.96-101
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    • 1999
  • Microstructures and mechanical properties of weldments were studied for EH36 TMCP higher-strength hull steel with electrogas welding jprocess. In case of a newly designed EH36 TMCP steel for large heat input welding process, the Microstructures of HAZ shows more narrow width of grain coarsed region than that of conventional EH36 TMCP weldments, the amount of acicular ferrite, which is beneficial to impact toughness, increased while the amount of grain-boundary ferrite decreased. Charpy V-notched impact tests show that a newly designed EH36 TMCP steel weldment satisfies all the requirement of specifications, especially at the fusion line +2mm where the conventional EH36 TMCP steel fails to exceed the requirement.

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Characteristics of Sulfide Stress Corrosion Cracking of High Strength Pipeline Steel Weld

  • Chang, Woong-Seong;Yoon, Byoung-Hyun;Kweon, Young-Gak
    • Corrosion Science and Technology
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    • v.3 no.2
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    • pp.81-86
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    • 2004
  • The sulfide stress corrosion cracking (SSCC) resistance of API X70 grade steel weldment has been studied using SSCC test in NACE TM-O177 method A. Also, microstructures and hardness distribution of weldment was investigated. The microstructure of SAW joint composed ferrite, pearlite and some MA constituent. Instead of hardening in CGHAZ, softening on the HAZ near base metal occurred. The low carbon TMCP type steel used for SAW showed softening behaviour in the HAZ adjacent to base metal, which was known to be closely related with the SOHIC (stress oriented hydrogen induced cracking). The SSC testing revealed that the API X70 SAW weld was suitable for sour service, satisfying the NACE requirements. By suppressing softening in the ICHAZ region, the SSCC resistance of low carbon TMCP steel welded joints could be more improved.

The effect of Mo in SAW welding wire on the properties of low temperature material welds (저온용 강재 용접부의 물성에 미치는 SAW 용접 재료내의 Mo의 영향)

  • Seong, Hui-Jun;Gu, Yeon-Baek;Kim, Gyeong-Ju;Choe, Gi-Yeong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.128-129
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    • 2006
  • To investigate impact property characteristics on the low temperature plate weld metal, the two different plates of the same steel grade were welded and evaluated by Mo bearing and no Mo containing welding consumables. The results are summarized as follows; 1) Multi pass welded Mo bearing weldment was not satisfied with the requirement of tensile strength, while no Mo containing one was satisfied with it 2) In the plate butt weldment, the impact property of weld metal was highly affected by both the welding consumable and plate.

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Effects of welding direction and residual stress on the Laser welds (용접방향에 따른 겹치기 레이저 용접부의 피로강도)

  • Cho, Sung-Kyu;Jang, Sang-Kyu;Seo, Jung;Kim, Jung-Oh
    • Laser Solutions
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    • v.5 no.3
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    • pp.1-8
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    • 2002
  • Finite element analysis and experiment were peformed to estimate the fatigue strength for the lap joint of laser weld. To consider quantitatively residual stress which effects on the fatigue strength of the lap joint of laser weld, after three dimensional modeling for the longitudinal and transverse direction, residual stress fields in the weldment were calculated using thermo-elastic-plastic finite element analysis, then the equivalent fatigue stress considering the residual stress was obtained. To ensure reliability of calculated fatigue strength, fatigue tests were performed. The calculated and experimental results showed a good agreement. The fatigue strength considering a residual stress was lower than that of without considering a residual stress in the lap joint of laser welding. The fatigue strength in the transverse direction was higher than that of longitudinal direction.

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FATIGUE STRENGTH OF FILLET WELDED STEEL STRUCTURE UNDER OUT-OF-PLANE BENDING LOAD

  • Kang, Sung-Won;Kim, Wha-Soo;Paik, Young-Min
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.113-120
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    • 2002
  • The effect of out-of-plane loads on the fatigue strength of welded steel structures is examined through fatigue tests with weldment of two fillet weld joint types. The results of the fatigue tests are compared with those under axial loads, on the basis of the hot spot stress range at the weld toe. From the result of the comparison, a method on how to incorporate the effect of the out-of-plane bending stress is proposed using design S-N curves derived from fatigue tests under the axial load. The proposed method is useful for rational assessment of the fatigue strength of fillet-welded structures, where combined stresses of the in-plane axial stress and the out-of-plane bending stress are induced simultaneously due to the complexity of applied loads and structural geometry.

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Fatigue Strength of Fillet Welded Steel Structure Under Out-of-plane Bending Load

  • Kang, S.W.;Kim, W.S.;Paik, Y.M.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.33-39
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    • 2002
  • The effect of out-of-plane loads on the fatigue strength of welded steel structures is examined through fatigue tests with weldment of two fillet weld joint types. The results of the fatigue tests are compared with those under axial loads, on the basis of the hot spot stress range at the weld toe. From the result of the comparison, a method on how to incorporate the effect of the out-of-plane bending stress is proposed using design S-N curves derived from fatigue tests under the axial load. The proposed method is useful for rational assessment of the fatigue strength of fillet-welded structures, where combined stresses of the in-plane axial stress and the out-of-plane bending stress are induced simultaneously due to the complexity of applied loads and structural geometry.

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Introduction of Explosion Bulge Test of High Strength Steel (고장력 강재의 폭파변형시험 소개)

  • Park, Tae-Won;Kim, Hong-Gyu;Baek, Du-Hyeon;Hong, Seong-Seok;Song, Yeong-Beom;Kim, Jin-Yeong;Sim, In-Ok;Kim, Yeong-U
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.3-5
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    • 2005
  • Explosion Bulge Test has been carried out in order to evaluate base metal and weldment of high strength steels which used for submarine and aircraft carrier. High strength steels such as DS80/100/130 and PFS80/100 were developed by ADD and POSCO. In future, these materials will be used for the construction of larger submarine and aircraft carrier, and EBT is necessary to certificate hull materials for these. EBT methode in air and underwater was developed by ADD, and this report described the test procedure of EBT and the results of EBT for high strength steels.

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A Study of Weldability for Pure Titanium by Nd:YAG Laser(IV) - Lap Welding and Application for Heat Exchanger - (순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(IV) - 겹치기 용접 및 실물 열교환기로의 적용 -)

  • Kim, Jong-Do;Kwak, Myung-Sub;Lee, Chang-Je;Kil, Byung-Lea
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.66-71
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    • 2010
  • With large specific strength and outstanding corrosion resistance and erosion resistance in sea water, titanium and titanium alloy are widely used in heat exchanger production. In particular, pure titanium demonstrates outstanding molding performance and may be considered optimal for production of heat exchanger. Since titanium is very vulnerable to oxidation and embrittlement during welding, processes with less heat input are widely used, and laser welding is widely applied by considering production performance and shield etc in atmosphere. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through oxygen and nitrogen quantitative analysis and hardness measurement, and evaluated welding performance and mechanical properties of butt welding. This study evaluated field applicability of lap welding to heat exchange plate of LPG re-liquefaction device for ships through tensile stress test, hardness test and internal pressure test etc after deducing optimal weding condition and applying to actual heat exchange plate. In bead overlap area, the experiment produced sound welds with no porosity or defect by increasing and decreasing laser power, and tensile-shear test results indicated virtually the same tension and yield strength as base metal. As a result of measuring hardness at lateral cross section and bead overlap zone of actual heat exchanger welds, hardness difference within 20Hv was produced at base metal, HAZ and weldment, and as a result of pneumatic and hydraulic pressure test, no leakage occurred.

The Effect of Vibration during Welding on the Fatigue Strength of Weldment (용접중 진동이 용접재의 피로강도에 미치는 영향)

  • Lee Jin Hyeong;Jang Gyeong Ho;Sin Yeong Ui;Jeon Jun Tae;Lee Dae Hyeong;Choe Myeong Gi
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.153-155
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    • 2004
  • Vibration occurs due to the wind and vehicles, etc., in the field welded joints of steel bridges. However, the effect of vibration on the fatigue strength of field welded joints in steel bridge are not yet clearly understood. In this paper, the effect of vibration on the fatigue strength of welded joints was elucidated in order to improve reliability in the field welded joints of steel bridge. The base material used in this investigation was SM 490A steel of weldable grade. Flux Cored Arc Welding(FCAW) process was used to fabricate the doubte 'V' butt joints. Welding was performed on the steel under the mechanical vibration of given frequency. The applied frequency was resonant frequency. Also, weldments formed under no vibration were fabricated. Fatigue tests were conducted using a servo hydraulic controlled 50ton1 capacity UTM with a frequency of 5Hz under constant amplitude loading.

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A Study on Fatigue Design for Welded Joint of STS301L (STS301L 용접종류별 이음재의 피로설계에 관한 연구)

  • Baek, Seung-Yeb
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.86-91
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    • 2010
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. the ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the ${\Delta}{\sigma}-N_f$ relation with the maximum stress at the edge of fillet welded joint.