• Title/Summary/Keyword: Strain-Life Curve

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Finite Element Analysis and Fatigue Life Evaluation of Automotive Rubber Insulator (자동차 방진 고무 부품의 유한요소해석 및 피로수명평가)

  • Kim, W.D.;Woo, C.S.;Han, S.W.
    • Elastomers and Composites
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    • v.33 no.3
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    • pp.168-176
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    • 1998
  • A strut rubber insulator is used in a suspension component of passenger cars. The uni-axial tension, compression, and the shear test were performed to acquire the constants of the strain energy functions which were Mooney-Rivlin model and Ogden model. The finite element analysis was executed to evaluate the behavior of deformation and stress distribution by using the commercial finite element code MARC ver K6.2. Also, the fatigue tests were carried out to obtain the fatigue life-load curve. The fatigue failure was initiated at the folded position of rubber, which was the same result predicted by the finite element analysis.

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A Study on the 43$0^{\circ}C$ Degradation Behavior of Cast Stainless Steel(CF8M)(II)-Evaluation of Low Cycle Fatigue Characteristics- (주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구 (II) -저사이클 피로특성 평가-)

  • Gwon, Jae-Do;U, Seung-Wan;Park, Jung-Cheol;Lee, Yong-Seon;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2183-2190
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    • 2000
  • A thermal aging is observed in a primary reactor cooling system(RCS) made of a casting stainless steel when the RCS is exposed for long period at the reactor operating temperature, 290~3300C An investigation of effects of thermal aging on a low cycle fatigue characteristics included a stress variations caused by a reactor operation and trip, is required. The purpose of the present investigation is to find an effect of a thermal aging of the CF8M on a low cycle fatigue life. The specimen of CF8M are prepared by an artificially accelerated aging technique holding 300 and 1800hr at 4300C respectively. The low cycle fatigue tests for the virgin and two aged specimens are performed at the room temperature for various strain amplitudes($\varepsilon$ta), 0.3, 0.5, 0.8, 1.0, 1.2 and 1.5% strain. Through the experiment, it is found that the fatigue life is rapidly reduced with an creasing of the aging time. The experimental fatigue life estimation formulas between the virgin and two aged specimen are obtained and are proposed to a analysis purpose.

A Study on the High Temperature Fatigue Behavior of Hot Forging Die STD61 Steel (STD61 열간 금형강의 고온피로거동에 관한 연구)

  • 여은구;이태문;이용신
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.711-714
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    • 2002
  • Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies about brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel at 700 and 900 are carefully examined, as the basic experimental data are used to predict from fatigue life over 700.

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A Comparative study on the solder joint fatigue under thermal and mechanical loading conditions (열하중과 굽힘 하중 조건에서의 솔더조인트 피로 특성 비교연구)

  • Kim, Il-Ho;Lee, Soon-Bok
    • Journal of Applied Reliability
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    • v.7 no.2
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    • pp.45-55
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    • 2007
  • In this study, two types of fatigue tests were conducted. Firs, cyclic bending tests were performed using the micro-bending tester. Second, thermal fatigue tests were conducted using a pseudo power cycling machine which was newly developed for a realistic testing condition. A three-dimensional finite element analysis model was constructed. A finite element analysis using ABAQUS was performed to extract the applied stress and strain in the solder joints. Creep deformation was dominant in thermal fatigue and plastic deformation was main parameter for bending failure. From the inelastic energy dissipation per cycle versus fatigue life curve, it can be found that the bending fatigue life is longer than the thermal fatigue life.

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Evaluation of Fracture Toughness by J-A$_2$ Method Considering Size Effect (시편크기의 영향을 고려한 J-A$_2$ 방법에 의한 파괴인성 평가)

  • 이정윤;김영종;김용환;김재훈
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.153-163
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    • 2000
  • The size effect on fracture toughness was investigated by introducing $J-A_2$ theory. For this application,small size specimens were chosen to establish $J-A_2$ assessment curve with FEM analysis. Two-dimensional FEM analysis was conducted with plane strain model using ABAQUS by domain integral method to calculate both crack tip stress and fracture toughness which were used to establish $J-A_2$ curve. The assessment curve predicted the fracture toughness of large specimens very well when compared to the test values. The results showed good prediction for deep crack specimen, though there were acceptable deviations in shallow cracked specimens, presumably caused by constraint effect. When the curve applied to reactor vessel in order to predict end of life fracture toughness with assumption of on-power pressure test condition, it provided the reasonable pressure compared to the existing design value. Better predictions would be possible if more test data were available.

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Development of a Soil Hardness Meter with Strain Gages (스트레인 게이지를 이용(利用)한 토양(土壤) 경도계(硬度計)의 개발(開發) (I))

  • Kim, Tae Han;Lee, Ki Myung;Jang, Ik Joo
    • Current Research on Agriculture and Life Sciences
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    • v.1
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    • pp.95-100
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    • 1983
  • A soil hardness meter with strain gages was developed in order to measure the hardness of the soil. Soil hardness tests were conducted at the laboratory based on this measuring system. Also, these results were compard with that from the cone penetrometer which is widely used for this purpose. The following conclusions were drawn from the results. 1. Since the correlation coefficient of calibration curve obtained from the soil hardness meter with strain gages was 0.99876 and that of calibration curve obtained from the cone penetrometer with dial gage was 0.97150, the soil hardness meter with strain gages was more recomendable than that with dial gage for this purpose. 2. Standard deviations of soil hardness for sands and soil of paddy field when the soil hardness meter with strain gages was used were 6.794 and 8.271, respectively and that of soil hardness for sands and soil of paddy field when the cone penetrometer with dial gage was used were 7.490 and 9.169, respectively. Thus, the soil hardness meter with strain gages seemed to have lower measuring error than with dial gage.

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Reliability Design Technology of Rubber Materials for Electronic Components (전자부품 고무소재 신뢰성 설계기술)

  • Woo, Chang-Su;Park, Hyun-Sung;Choi, Seong-Shin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1734-1739
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    • 2007
  • The materials characteristics and lifetime evaluation are very important in design procedure to assure the safety and reliability of rubber components. This paper discusses the failure mechanism and material test were carried out to predict the useful life of NBR and EPDM rubber mount for compression motor which is used in refrigerator. In order to investigate the heat-aging effects on the materials properties, stress-strain curve were obtained from the results of material tests. Compression set results changes as the threshold are used for assessment of useful life and the time were plotted against reciprocal of absolute temperature to give the Arrhenius plot.

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Damage Analysis of Turbopump Turbine considering Creep-Fatigue effects (크리프-피로 영향을 고려한 터보펌프 터빈의 손상해석)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.1-10
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    • 2010
  • Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.

A Study on the Characteristics of Direct Tensile Fatigue of the Domestic PS Bar at High Stress Range (국산 PS 강봉의 고응력범위에서의 직접 인장피로 특성)

  • Yoo, Sung Won;Suh, Jeong In
    • Journal of Korean Society of Steel Construction
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    • v.15 no.2
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    • pp.137-145
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    • 2003
  • In this study, direct tensile fatigue tests of the PS bar were performed in terms of diameter, minimum stress level, and maximum stress level. In the static test, the stress - strain curve and ultimate streng th of the PS bar were determined. Results of the fatigue test indicate that the diameter of the PS bar was not influenced by fatigue life. Minimum stress also had quite an influence on the fatigue of the PS bar. Thus, the fatigue characteristic equation was proposed in terms of stress range and minimum stress through statistical process. Strains on specimen that loaded direct tension were measured in the fatigue test, with the secant modulus of elasticity calculated from measured strains. The strain development consisted of three different stages, i.e., rapid increases during the initial fatigue life, uniform increases during the middle stage, and rapid increases until failure. The secant modulus of elasticity decreased during the fatigue life with increasing strain. However, stress level seemed to have no influence on the secant modulus of elasticity.

Fatigue Life Prediction of Automotive Rubber Component Subjected to a Variable Amplitude Loading (가변진폭하중에서의 자동차 고무 부품의 피로 수명 예측)

  • Kim, Wan-Soo;Kim, Wan-Doo;Hong, Sung-In
    • Elastomers and Composites
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    • v.42 no.4
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    • pp.209-216
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    • 2007
  • Fatigue life prediction methodology of the rubber component made of vulcanized natural rubber under variable amplitude loadings was studied. The displacement-controlled fatigue tests were conducted at different levels and the maximum Green-Lagrange strain was selected as damage parameters. A fatigue life curve of the rubber represented by the maximum Green-Lagrange strain was determined from the nonlinear finite element analysis. The transmission load history of SAE as variable amplitude loading was used to perform the fatigue life prediction. And then a signal processing of variable loading by racetrack and simplified rainflow cycle counting methods were performed. The modified miner's rule as cumulative damage summation was used. Finally, when the gate value is 30%, the predicted fatigue life of the rubber component agreed well with the experimental fatigue lives with a factor of two.