• Title/Summary/Keyword: Strain rate hardening

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High-Velocity Deformation Analysis Using the Rigid-Plastic Finite Elemement Method Considering Inertia Effect (관성효과가 고려된 강소성 유한요소법을 이용한 고속변형해석)

  • Yoo, Yo-Han;Park, Khun;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1562-1572
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    • 1996
  • The rigid-plastic finite element formulation including the inertia force is derived and then the rigid-plastic finite elemnt program considering the inertia effect is developed. In order to consider the strain hardening, strain rate hardening and thermal softening effects which are frequentrly observed in high-velocity deformation phenomena, the Johnson-Cook constitutive odel is applied. The developed program is used to simulate two high-velocity deformation problemss ; rod impact test and hdigh-velocity compression precess. As a result of rod impact test simulation, it is found that the siulated result has a good agreement with the experimental observation. Through the high-velocity compression process simulation. it is also found that the accuracy of the simulated results is dependent upon the time increment size and mesh size.

Finite element analysis of eccentric loading in high-velocity impact forging (고속 타격단조시 발생되는 편심부하의 유한요소해석)

  • Yoo, Yo-Han;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1589-1597
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    • 1997
  • The high-velocity impact forging process with eccentric loading condition is analyzed using the explicit time integration finite element method. In order to consider the strain hardening, strain rate hardening and thermal softening effects, which are frequently observed in high-velocity deformation phenomena, the Johnson-Cook constitutive model is applied to model the workpiece. It is assumed that the material response of the dies is elastic in the study. As a result of the eccentric loading simulation, it is found that the increase of the eccentric ratio and the allowable tilting angle cause the decrease of the maximum forging load and the blow efficiency, and it is also found that the forging load and the blow efficiency generated in the high-velocity impact forging process with three-dimensional geometry can be obtained efficiently.

Large Deformation Formulation of a Hypoelasto-plastic Constitutive Model for Soils (흙의 속도형식 탄소성구성모델에 대한 대변형도 정식화)

  • Oh, Se-Boong;Lee, Seung-Hyun;Kwon, Oh-Kyun
    • Journal of the Korean Geotechnical Society
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    • v.19 no.4
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    • pp.277-286
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    • 2003
  • A constitutive equation was implemented in order to model the behavior in overall ranges from small to large strains, which is based on anisotropic hardening rule and total stress concept. The constitutive model was implemented in ABAQUS code in which large deformation analysis can be performed accurately and efficiently. The formulation includes (1) finite strain plasticity on the basis of Jaumann stress rate, (2) implicit stress integration and (3) consistent tangent moduli. A large deformation analysis was performed with the constitutive model using ABAQUS program. In the analysis of an actual embankment, it was found that the proposed model was formulated accurately and efficiently.

Prediction of Serrated Chip Formation in High Speed Metal Cutting (고속 절삭공정 중 톱니형 칩 생성 예측)

  • 임성한;오수익
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.358-363
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    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

Hot Deformation Behavior and Microstructural Evolution of Powder Metallurgy Ti-6Al-4V Alloy (티타늄 합금 분말 소결체의 고온 변형 거동 및 미세조직 연구)

  • Kim, Youngmoo;Song, Young-Beom;Lee, Sung Ho;Kwon, Young-Sam
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.277-285
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    • 2014
  • The effects of processing parameters on the flow behavior and microstructures were investigated in hot compression of powder metallurgy (P/M) Ti-6Al-4V alloy. The alloy was fabricated by a blended elemental (B/E) approach and it exhibited lamellar ${\alpha}+{\beta}$ microstructure. The hot compression tests were performed in the range of temperature $800-1000^{\circ}C$ with $50^{\circ}C$ intervals, strain rate $10^{-4}-10s^{-1}$, and strain up to 0.5. At $800-950^{\circ}C$, continuous flow softening after a peak stress was observed with strain rates lower than $0.1s^{-1}$. At strain rates higher than $1s^{-1}$, rapid drop in flow stress with strain hardening or broad oscillations was recorded. The processing map of P/M Ti-6Al-4V was designed based on the compression test and revealed the peak efficiency at $850^{\circ}C$ and $0.001s^{-1}$. As the processing temperature increased, the volume fraction of ${\beta}$ phase was increased. In addition, below $950^{\circ}C$, the globularization of phase at the slower strain rate and kinking microstructures were found. Based on these data, the preferred working condition of the alloy may be in the range of $850-950^{\circ}C$ and strain rate of $0.001-0.01s^{-1}$.

Thermomechanical analysis of the tensile test: simulation and experimental validation

  • Celentano, Diego J.
    • Structural Engineering and Mechanics
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    • v.13 no.6
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    • pp.591-614
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    • 2002
  • This paper presents experimental and numerical analyses of the thermomechanical behaviour that takes place in SAE1020 mild steel cylindrical specimens during the conventional tensile test. A set of experiments has been carried out in order to obtain the stress-strain curve and the diameter evolution at the neck which allow, in turn, to derive the elastic and hardening parameters characterizing the material response. Temperature evolutions have also been measured for a high strain rate situation. Moreover, a finite element large strain thermoelastoplasticity-based formulation is proposed and used to simulate the deformation process during the whole test. Some important aspects of this formulation are discussed. Finally, the results provided by the simulation are experimentally validated.

The prediction of grain size of Al-5wt%Mg alloy by FEM (유한요소법을 이용한 Al-5wt%Mg합금의 미세조직 크기 예측)

  • 황원주;조종래;배원병
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.620-625
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    • 1999
  • A finite element analysis is performed to predict the recrystallized volume fraction and the mean grain size in hot compression of Al-5wt%Mg alloy. In the analysis, a modeling equation of flow stress is assumed as a function of strain, strain rate, and temperature. And the influence of above varibles on flow stress is quantified by using Zener-Hollomon Parameter. In the modeling equation, effects of strain hardening and dynamic recrystallization on microstructure of Al-5wt%Mg alloy are investigated. The predicted results of recrystallized volume fraction and mean grain size are in good agreement with those of microstructures obtained from hot compression tests.

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Finite Element Analysis of Superplastic Forming Processes Considering Grain Growth (I) (결정립 성장을 고려한 초소성 성형공정의 유한요소해석(I))

  • Kim, Y.G.;Song, J.S.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.21 no.3
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    • pp.151-159
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    • 2012
  • Finite element simulations were conducted to investigate the influence of grain growth in the superplastic blow forming process. A microstructure-based constitutive model considering grain growth effects is proposed and used in the simulations. Also, a grain growth rate equation accounting for both static and dynamic grain growth is implemented. The simulations were made using a 2D plane-strain model for constrained blow forming and an axisymmetric model for free bulging. These two models showed different features during the forming stages. However, the forming pressure-time curve and the thickness distribution obtained by both simulations explained well the deformation hardening induced by the grain growth during superplastic forming. This study shows that grain growth is an important factor in determining the material behavior during superplastic deformation.

Low Cycle Fatigue Behaviors of Type 316 Stainless Steel in $310^{\circ}C$ Water Environment

  • Kim, Byoung-Koo;Cho, Hyun-Chul;Kim, In-Sup;Jang, Chang-Heui;Jung, Dae-Yul;Byeon, Seong-Cheol
    • Proceedings of the Korean Nuclear Society Conference
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    • 2005.05a
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    • pp.467-468
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    • 2005
  • Low cycle fatigue test results of Type 316 stainless steel in $310^{\circ}C$ water environment can be summarized as follows. 1. Cyclic stress response of Type 316 stainless steel shows negative strain rate sensitivity, primary hardening and secondary hardening. 2. Fatigue life in $310^{\circ}C$ water environment was shorter than fatigue life in room temperature air environment. This was because of water environment and temperature effects.

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Characterization of Dynamic Deformation Behavior of Al 7075-T6 at High Temperature by Using SHPB Technique (SHPB 기법을 사용한 고온에서의 Al 7075-T6 의 동적 변형 거동)

  • Lee, Ouk-Sub;Park, Jin-Su;Choi, Hye-Bin;Kim, Hong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.981-987
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    • 2010
  • The split Hopkinson pressure bar (SHPB) technique is extensively used to characterize material deformation behavior under high strain rate condition. In this study, the dynamic deformation behavior of aluminum 7075-T6 under a high strain rate and at a high temperature is investigated by using a modified SHPB set-up with the pulse shaper technique. The parameters used in the Johnson-Cook constitutive equation are determined by using the SHPB experimental results including the data on the effects of strain rate, temperature, strain hardening, and thermal softening of the material.