• Title/Summary/Keyword: Strain rate error

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A Study on the Improvement of Form Accuracy Using the Length Strain of Rapid Prototype (쾌속조형장치의 길이오차를 이용한 형상정밀도 개선에 관한 연구)

  • Kim Tae Ho;Park Jae Duk;Kim Min Ju;Lee Seung-Soo;Lee Jun Hee;Jeon Eon-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.154-159
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    • 2004
  • This study is aimed to diminish the errors which created during transforming from 3D shape created with CAD program to STL file formation. The length strain which created on X-Y axises at STL file transforming is diminished by using the relation between common shape error and shrinkage rate. As the result of study, we have confirmed the length strain in accordance with facetres value. Also, the shape error is compensated with shrinkage rate by error of length strain. so, we could diminish to shape error by several tens micrometer.

A Remeshing Criterion for Large Deformation Finite Element Analysis (대변형 유한요소해석에서 요소망의 재구성을 위한 기준)

  • Cho, Hae-Gyu;Chae, Soo-Won;Park, Jong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.78-87
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    • 1996
  • In this paper, a remeshing criterion has been suggested in order to order to automate the remeshing decision during finite element analysis of metal forming. In order to use for the remeshing decision, two of remeshing criteria have been investigated. One is the use of error estimates based on errors in stresses and strain rate of the finite element solution and the other is the use of geometric characterisreics of distorted elements. As a result, the strain rate error estimate in power norm based on the former is found to give more valuable information about remeshing decision than the ones based on the latter. Examples are given to demon- strate the usefulness of the suggested eroor estimate as a remeshing criterion.

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High Accurate Creep Compensation of the Loadcell using the Strain Gauge (스트레인 게이지식 로드셀의 고정밀 크립보상)

  • Seo, Hae-Jun;Jung, Haing-Sup;Ryu, Gi-Ju;Cho, Tae-Won
    • Journal of IKEEE
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    • v.16 no.1
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    • pp.34-44
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    • 2012
  • This paper proposes a practical compensation method by using digital signal processing over the creep error which is representative in strain gauge loadcell. The signal compensation method carry out the simulation by deciding compensation constant (time constant) and coefficient measuring the loadcell output response. Then, compensation constant and coefficient are stored on the microprocessor. By using calculated on microprocessor creep error compensation values, weighting value is showed as a digital signal by reducing error values measured through output signals of loadcell. In addition, we apply error compensation method in order to have a dedicated software for loadcell electronic scale. This technique is useful because it has great influence on error rate reduction that has been produced by conventional electronic scales (0.03%). As a result our technique gives better accuracy (0.01%~0.003%) as what is given by digital electronic scale, while it has less complex operation processing.

A Study on Development of Structural Health Monitoring System for Steel Beams Using Strain Gauges (변형률계를 이용한 강재보의 건전도 평가 시스템 개발에 관한 연구)

  • Hahn, Hyun Gyu;Ahn, Hyung Joon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.99-109
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    • 2012
  • This study aimed to develop a Structural Health Monitoring System for steel beams in the manner of suggesting and verifying a theoretical formula for displacement estimation using strain gauges, and estimating the loading points and magnitude. According to the results of this study, it was found that when a load of 160kN (56% of the yield load) was applied, the error rate of the deflection obtained with a strain gauge at the point of maximum deflection compared to the deflection measured with a displacement meter was within 2%, and that the estimates of the magnitude and points of load application also showed the error rate of not more than 1%. This suggests that the displacement and load of steel beams can be measured with strain gauges and further, it will enable more cost-effective sensor designing without displacement meter or load cell. The Structural Health Monitoring System program implemented in Lab VIEW gave graded warnings whenever the measured data exceeds the specified range (strength limit state, serviceability limit state, yield strain), and both the serviceability limit state and strength limit state could be simultaneously monitored with strain gauge alone.

Constitutive Modeling of Confined Concrete under Concentric Loading

  • Lee, Cha-Don;Park, Ki-Bong;Cha, Jun-Sil
    • KCI Concrete Journal
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    • v.13 no.1
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    • pp.69-78
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    • 2001
  • The inelastic behavior of a reinforced concrete columns is influenced by a number of factors : 1) level of axial load, 2) tie spacing, 3) volumetric ratio of lateral steel, 4) concrete strength, 5) distribution of longitudinal steel, 6) strength of lateral steel, 7) cover thickness, 8) configuration of lateral steel, 9) strain gradient, 10) strain rate, 11) the effectively confined concrete core area, and 12) amount of longitudinal steel. A new constitutive model of a confined concrete is suggested in order to investigate the nonlinear behavior of the reinforced concrete columns under concentric loading. The developed constitutive model for the confined concrete takes into account the effects of effectively confined area as well as the horizontal and longitudinal distributions of the confining pressures. None of the existing models incorporated these two main effects at the same time. A total of different six constitutive models for the behavior of the confined concrete under concentric compression were compared with the sixty-one test results reported by different researchers. The superiority of the developed model in its accuracy is demonstrated by evaluating the error function, which compares the weighted averages for the sum of squared relative differences in peak compressive strength and corresponding strain, stress at strain equal to 0.015, and total area under stress-strain curve up to strain equal to 0.015.

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Mechanical Properties of Aluminium Alloy with Cellular Structure. (미세기공 알루미늄 소재의 기계적 성질)

  • 윤성원;이승후;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.695-698
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    • 2002
  • Induction heating process is one of the most efficient heating process in terms of temperature control accuracy and heating time saving. In the past study, fabrication process of cellular 6061 alloys by powder metallurgical route and induction heating process was studied. To supplement the framing conditions that studied in past study, effect of induction heating capacity and holding time at foaming temperature were investigated. Under the achieved framing conditions, teamed 6061 alloys were fabricated for variation of foaming temperature, and porosities(%)-foaming temperature curves were obtained by try-error experimental method. Uniaxial compression tests were performed to investigate the relationship between porosities(%) and stress-strain curves of framed 6061 alloy. Also, energy absorption capacity and efficiency were calculated from stress-strain curves to investigated. Moreover, dependence of plateau stress on strain rate was investigated in case of cellular 6061 alloy with low porosities(%)

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Analysis of Environmental Factors Affecting the Machining Accuracy (가공정밀도에 영향을 미치는 환경요소 분석)

  • Kim, Young Bok;Lee, Wee Sam;Park, June;Hwang, Yeon;Lee, June Key
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.15-24
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    • 2021
  • In this paper, to analyze the types of surface morphology error according to factors that cause machining error, the experiments were conducted in the ultra-precision diamond machine using a diamond tool. The factors causing machining error were classified into the pressure variation of compressed air, external shock, tool errors, machining conditions (rotational speed and feed rate), tool wear, and vibration. The pressure variation of compressed air causes a form accuracy error with waviness. An external shock causes a ring-shaped surface defect. The installed diamond tool for machining often has height error, feed-direction position error, and radius size error. The types of form accuracy error according to the tool's errors were analyzed by CAD simulation. The surface roughness is dependent on the tool radius, rotational speed, and feed rate. It was confirmed that the surface roughness was significantly affected by tool wear and vibration, and the surface roughness of Rz 0.0105 ㎛ was achieved.

Study on the compensation of shape error using Shrinkage rate of resin in Rapid Prototyping (쾌속조형시 레진의 수축률을 고려한 형상오차보정에 관한 연구)

  • 이지용;김태호;박재덕;박정보;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.351-355
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    • 2003
  • Recently, the Rapid Prototyping System makes used of changing file format. The most problem is produced by this process. It is influenced by the precision of shape manufacturing. And It is most influenced by shrinkage rate within many elements influence the precision of 3D shape manufacturing. In result, the length strain in each axis cause at STL file transforming. It will compensate for utilizing the shrinkage rate.

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Creep Characteristics of Unconsolidated Shale (미고결 셰일의 크립 특성)

  • Chang, Chan-Dong;Zoback, Mark
    • 한국지구물리탐사학회:학술대회논문집
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    • 2006.06a
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    • pp.195-200
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    • 2006
  • Laboratory creep experiments show that compaction of unconsolidated shale is an irrecoverable process caused by viscous time-dependent deformation. Using Perzyna's viscoplasticity framework combined with the modified Cam-clay theory, we found the constitutive equation expressed in the form of strain rate as a power law function of the ratio between the sizes of dynamic and static yield surfaces. We derived the volumetric creep strain at a constant hydrostatic pressure level as a logarithmic function of time, which is in good agreement with experimental results. The determined material constants indicate that the yield stress of the shale increases by 6% as strain rate rises by an order of magnitude. This demonstrates that the laboratory-based prediction of yield stress (and porosity) may result in a significant error in estimating the properties in situ.

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An Accurate Analysis for Sandwich Steel Beams with Graded Corrugated Core Under Dynamic Impulse

  • Rokaya, Asmita;Kim, Jeongho
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1541-1559
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    • 2018
  • This paper addresses the dynamic loading characteristics of the shock tube onto sandwich steel beams as an efficient and accurate alternative to time consuming and complicated fluid structure interaction using finite element modeling. The corrugated sandwich steel beam consists of top and bottom flat substrates of steel 1018 and corrugated cores of steel 1008. The corrugated core layers are arranged with non-uniform thicknesses thus making sandwich beam graded. This sandwich beam is analogous to a steel beam with web and flanges. Substrates correspond to flanges and cores to web. The stress-strain relations of steel 1018 at high strain rates are measured using the split-Hopkinson pressure. Both carbon steels are assumed to follow bilinear strain hardening and strain rate-dependence. The present finite element modeling procedure with an improved dynamic impulse loading assumption is validated with a set of shock tube experiments, and it provides excellent correlation based on Russell error estimation with the test results. Four corrugated graded steel core arrangements are taken into account for core design parameters in order to maximize mitigation of blast load effects onto the structure. In addition, numerical study of four corrugated steel core placed in a reverse order is done using the validated finite element model. The dynamic behavior of the reversed steel core arrangement is compared with the normal core arrangement for deflections, contact force between support and specimen and plastic energy absorption.