• Title/Summary/Keyword: Strain gauge test

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표면 미세 가공된 구조체를 이용한 박막의 응력 측정 (Stress Measurement of films using surface micromachined test structures)

  • 이창승;정회환;노광수;이종현;유형준
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.721-725
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    • 1996
  • The microfabricated test structures were used in order to evaluate the stress characteristics in films. The test structures were fabricated using surface micromachining technique, including HF vapor phase etching as an effective release method. The fabricated structures were micro strain gauge, cantilever-type vernier gauge and bridge for stress measurement, and cantilever for stress gradient measurement. The strain was measures by observing the deformation of the structures occurred after release etching and the amount of deformation can be detected by micro vernier gauge, which has gauge resolution of 0.2${\mu}{\textrm}{m}$. The detection principles and the degree of precision for the measured strain were also discussed. The characteristics of residual stress in LPCVD polysilicon films were studied using these test structures. The stress gradient due to the stress variation through the film thickness was calculated by measuring the deflection at the cantilever free end.

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평면변형장출실험을 이용한 스탬핑 성형성 평가 (A plane strain punch stretching test for evaluating stamping formability)

  • 김영석;남재복
    • 오토저널
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    • 제15권2호
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    • pp.121-129
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    • 1993
  • Plane strain punch stretching test (PSST) was developed to evaluate stamping formability of sheet materials. In this test, the rectangular specimen of sheet material is uniformly stretched up to fracture by raising a specially designed punch to certainly assure plane strain stretching deformation along the longitudinal direction of the specimen. The stamping formability was evaluated by limit punch height(LPH) in plane strain punch stretching test compared to limit dome height(LDH) in hemispherical punch stretching test. LPH-value in PSST well ranks the stamping formability of various material and correlates with press performance. Moreover by using ultrasonic thickness gauge the plane strain intercept-limit plane strain(FLCo)-in forming limit curve can be accurately determined from thickness measurement around the fracture area. The FLCo derived from thickness measurement well correlates with the results from circle grid analysis for the deformed circle grid marked on the surface of the specimen.

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군 무기체계에 적용되는 4 축 스트레인-게이지의 오차에 대한 신호처리 소프트웨어 기법 (A Signal Processing Software Technique for the Tolerance of the 4 Axis Strain-gauge Sensors applied to the Military Weapon System)

  • 이영준;이종호
    • 한국전자통신학회논문지
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    • 제18권1호
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    • pp.185-194
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    • 2023
  • 군 무기체계에 널리 적용되는 4축 스트레인 게이지는 열악한 온도와 진동조건에서 운용되기 때문에 오차가 커지게 되고, 오동작을 일으킬 수 있다. 이를 개선하기 위해 본 논문에서는 군 무기체계에 적용되는 4축 스트레인 게이지의 오차에 대한 신호처리 소프트웨어 기법을 제안한다. 첫째, 주위 온도에 따른 스트레인-게이지의 오차와 신호처리회로의 오차를 평가하고 분석하였고, 둘째, 스트레인-게이지의 오차를 개선할 수 있는 불감대 영역과 오프셋 영역의 처리에 대한 소프트웨어 기법을 제안한다. 소프트웨어 기법을 적용한 실험결과는 온도시험과 운용시험에서 정상적으로 동작하는 것을 확인하였다. 따라서, 제안한 소프트웨어 기법은 타당하므로, 스트레인-게이지를 사용하여 시스템을 설계할 때 주위 온도와 진동에 따른 오차 개선에 유용한 정보로 사용될 수 있다.

Anchor 볼트 형태의 Strain Gauge 센서를 이용한 지게차 적재 중량 측정 시스템 (Forklift Weight Measurement System using Anchor Bolt Type Strain Gauge Sensor)

  • 한치문;임춘식;이성렬
    • 한국항행학회논문지
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    • 제23권2호
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    • pp.200-206
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    • 2019
  • 산업현장에서의 지게차의 전복에 의한 안전사고 빈도가 매우 높은 편이다. 지게차 전복의 가장 큰 원인은 과적으로, 이를 방지하기 위해서 적재 중량을 측정해야 한다. 가장 보편적인 적재 중량 측정 방식은 로드셀(load cell)로 측정 오차가 적은 장점이 있지만 설치 단가가 비싸다는 점 때문에 산업현장에 쉽게 적용하지 못하고 있다. 본 연구는 로드 셀 방식의 대안으로 제시되었지만 측량 정밀도가 높지 않은 strain gauge 센싱 방식을 적용한 지게차 새로운 적재 중량 측정 시스템을 제안한다. 센서의 측량 정밀도와 내구성을 높이기 위해 4개의 센서가 각각 4개의 anchor bolt에 삽입되는 구조로 제작하였다. 제작된 anchor 볼트 형태의 strain gauge 센서를 지게차에 적용하여 측정한 결과 1%의 측정 오차를 얻을 수 있었다.

Carbon fiber-based long-gauge sensors monitoring the flexural performance of FRP-reinforced concrete beams

  • Mohamed A. Saifeldeen;Nariman Fouad
    • Structural Monitoring and Maintenance
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    • 제10권4호
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    • pp.299-314
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    • 2023
  • Long-gauge carbon fiber line (CFL) sensors have received considerable attention in the past decade. However, there is still a need for an in-depth investigation of their measuring accuracy. This study investigates the accuracy of carbon fiber line sensors to monitor and differentiate the flexural behavior of two beams, one reinforced with steel bars alone and the other reinforced with steel and basalt fiber-reinforced polymer bars. A distributed set of long-gauge carbon fiber line, Fiber Bragg Grating (FBG), and traditional strain gauge sensors was mounted on the tensile concrete surface of the studied beams to compare the results and assess the accuracies of the proposed sensors. The test beams were loaded monotonically under four-point bending loading until failure. Results indicated the importance of using long-gauge sensors in providing useful, accurate, and reliable information regarding global structural behavior, while point sensors are affected by local damage and strain concentrations. Furthermore, long-gauge carbon fiber line sensors demonstrated good agreement with the corresponding Fiber Bragg Grating sensors with acceptable accuracy, thereby exhibiting potential for application in monitoring the health of large-scale structures.

전기저항식 변형률 게이지를 이용한 콘크리트의 열팽창계수 측정법 (Coefficient of Thermal Expansion Measurement of Concrete using Electrical Resistance Strain Gauge)

  • 남정희;안덕순;김연복
    • 한국도로학회논문집
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    • 제15권6호
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    • pp.25-32
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    • 2013
  • PURPOSES : The purpose of this study is to provide the method of how to measure the coefficient of thermal expansion of concrete using temperature compensation principle of electrical resistance strain gauge. METHODS : The gauge factor compensation method and thermal output(temperature-induced apparent strain) correction method of self-temperature compensation gauge were investigated. From the literature review, coefficient of thermal expansion measurement method based on the thermal output differential comparison between reference material(invar) and unknown material(concrete) was suggested. RESULTS : Thermal output is caused by two reasons; first the electrical resistivity of the grid conductor is changed by temperature variation and the second contribution is due to the differential thermal expansion between gauge and the test material. Invar was selected as a reference material and it's coefficient of thermal expansion was measured as $2.12{\times}10^{-6}m/m/^{\circ}C$. by KS M ISO 11359-2. The reliability of the suggested measurement method was evaluated by the thermal output measurement of invar and mild steel. Finally coefficient of thermal expansion of concrete material for pavement was successfully measured as $15.45{\times}10^{-6}m/m/^{\circ}C$. CONCLUSIONS : The coefficient of thermal expansion measurement method using thermal output differential between invar and unknown concrete material was evaluated by theoretical and experimental aspects. Based on the test results, the proposed method is considered to be reasonable to apply for coefficient of thermal expansion measurement.

Evaluation of Field Calibration Test on Rail for Train Wheel Force Measurement

  • Sim, Hyoung-Bo;Yeo, Inho
    • International Journal of Railway
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    • 제8권1호
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    • pp.1-4
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    • 2015
  • An accurate measurement of the train-track interaction forces is important for track performance evaluation. In the field calibration test as a wheel load measurement process, the calibration system creates a different boundary condition in comparison with that in the train wheel passage. This study aims to evaluate a reliability of the field calibration test in the process of wheel load measurement. Finite element models were developed to compare the deformed shapes, bending moment and shear force profiles on the rail section. The analysis results revealed that the deformed shapes and their associated bending moment profiles on the rail are significantly different in two numerical simulations of the calibration test and the train wheel load passage. However, the shear stress profile on the rail section of the strain gauge installation in the field was almost identical, which may imply that the current calibration test is sufficiently reliable.

A STRAIN GAUGE ANALYSIS OF IMPLANT-SUPPORTED CANTILEVERED FIXED PROSTHESIS UNDER DISTAL STATIC LOAD

  • Sohn, Byoung-Sup;Heo, Seong-Joo;Chang, Ik-Tae;Koak, Jai-Young;Kim, Seong-Kyun
    • 대한치과보철학회지
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    • 제45권6호
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    • pp.717-723
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    • 2007
  • Statement of problem. Unreasonable distal cantilevered implant-supported prosthesis can mask functional problems of reconstruction temporarily, but it can cause serious strain and stress around its supported implant and surrounding alveolar bone. Purpose. The purpose of this study was to evaluate strain of implants supporting distal cantilevered fixed prosthesis with two different cantilevered length under distal cantilevered static load. Material and methods. A partially edentulous mandibular test model was fabricated with auto-polymerizing resin (POLYUROCK; Metalor technologies, Stuttgart, Swiss) and artificial denture teeth (Endura; Shofu inc., Kyoto, Japan). Two implants-supported 5-unit screw-retained cantilevered fixed prosthesis was made using standard methods with Type III gold alloy (Harmony C&B55; Ivoclar-vivadent, Liechtenstein, Germany) for superstructure and reinforced hard resin (Tescera; Ivoclar-vivadent, Liechtenstein, Germany) for occlusal material. Two strain gauges (KFG-1-120-C1-11L1M2R; KYOWA electronic instruments, Tokyo, Japan) were then attached to the mesial and the distal surface of each standard abutment with adhesive (M-bond 200; Tokuyama, Tokyo, Japan). Total four strain gauges were attached to test model and connected to dynamic signal conditioning strain amplifier (CTA1000; Curiotech inc., Paju, Korea). The stepped $20{\sim}100$ N in 25 N increments, cantilevered static load 8mm apart (Group I) or 16mm apart (Group II), were applied using digital push-pull gauge (Push-Pull Scale & Digital Force Gauge, Axis inc., Seoul, Korea). Each step was performed ten times and every strain signal was monitored and recorded. Results. In case of Group I, the strain values were surveyed by $80.7{\sim}353.8{\mu}m$ in Ch1, $7.5{\sim}47.9{\mu}m/m$ in Ch2, $45.7{\sim}278.6{\mu}m/m$ in Ch3 and $-212.2{\sim}718.7{\mu}m/m$ in Ch4 depending on increasing cantilevered static load. On the other hand, the strain values of Group II were surveyed by $149.9{\sim}612.8{\mu}m/m$ in Ch1, $26.0{\sim}168.5{\mu}m/m$ in Ch2, $114.3{\sim}632.3{\mu}m/m$ in Ch3, and $-323.2{\sim}-894.7{\mu}m/m$ in Ch4. Conclusion. A comparative statistical analysis using paired sample t-test about Group I Vs Group II under distal cantilevered load shows that there are statistical significant differences for all 4 channels (P<0.05).

디지털 이미지 상관관계를 이용한 Al 6061-T6 인장시험편의 변형률 측정에 관한 연구 (A Study of the Strain Measurement for Al 6061-T6 Tensile Specimen using the Digital Image Correlation)

  • 권오헌;김상태;강지웅
    • 한국안전학회지
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    • 제28권4호
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    • pp.26-32
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    • 2013
  • A digital image correlation(DIC) method is a whole-field measurement technique that acquires surface displacements and strains from images information which characterized a random speckle as intensity grey levels. Recently years, this DIC method is being developed and used increasingly in various research. In this study, we tried to apply to aluminum alloy(Al 6061-T6) using DIC method and strain gauge. DIC results demonstrated the usefulness and ability to determine a strain. The test specimen used in this study was an aluminum alloy(Al 6061-T6, thickness 1 mm). For a strain measurement, a strain gauge was attached at the center of a specimen. A specimen was lightly sprayed with a white paint and a black dot pattern was sprayed on its fully dried white surface to obtain a random speckle. The experimental apparatus used to perform the tensile test consisted of universal dynamic tester(5 kN; T.O. Co.) under displacement speed of 0.5, 1.0 and 3.0 mm/min. A Model 5100 B Scanner(V. Co.) used to obtain a strain. A CCD camera connected to a PC uses to record the images of the specimen surface. After acquisition, the images were transferred to PC where the DIC software was implemented. An acquired image was evaluated by the DIC program. DIC method for displacement and strain was suggests and it results show a good consistent remarkably. DIC results demonstrated the usefulness and ability to determine surface strain was better than by using classical measurements. The strain field measurement using a DIC is so useful that it can be applied to map strain distributions at a full area. DIC method can evaluate a strain change so it can predict a location of fracture. The findings of the investigation suggest that the DIC method is an efficient and reliable tool for full-field monitoring and detailed damage characterization of materials.

다양한 지오그리드의 인장강도-인장변형 관계 특성 (Tensile Strength-Strain Relationship of Various Geogrids)

  • 한상현;여규권;이광우
    • 한국지반환경공학회 논문집
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    • 제13권2호
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    • pp.83-93
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    • 2012
  • 보강토옹벽은 1980년대 초반 국내에 도입된 이래로, 다양한 금속 혹은 토목섬유 보강재가 개발되어 현장에 적용되고 있으며, 특히, 국내에서는 지오그리드가 가장 많이 적용되고 있다. 이에 본 연구에서는 현재 국내에서 생산되고 있는 4가지 종류의 지오그리드에 대해 인장강도-인장변형 관계 특성을 고찰하였다. 또한 재질 및 제조방식이 상이한 3가지 지오그리드에 대해서는 일련의 광폭인장강도시험을 수행하여 실제 지오그리드 인장변형과 변형률계에 의해 측정된 인장변형을 비교하였다. 실험결과, 변형률계에 의해 측정된 인장변형률이 광폭인장강도시험기에 의해 측정된 실제변형률 보다 다소 큰 경향을 보이나 인장변형률이 3% 보다 작은 경우에는 측정방법에 따른 차이가 거의 없는 것으로 확인되었다.