• Title/Summary/Keyword: Strain contour

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Evaluation of the Damage Mechanism in CFRP Composite Using Computer Vision

  • Kwon, Oh-Heon;Xu, Shaowen;Sutton, Michael
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.686-694
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    • 2010
  • Continuing progress in high technology has created numerous industrial applications for new advanced composite materials. Among these materials, carbon fiber-reinforced plastic (CFRP) laminate composite is typically used for low-weight carrying structures that require high specific strength. In this study, the damage mechanism of a compact tension (CT) specimen of woven CFRP laminates is described in terms of strain and displacement changes and crack growth behavior. The digital image correlation (DIC) method (which is employed here as a computer vision technique) is analyzed. Acoustic emission (AE) characteristics are also acquired during fracture tests. The results demonstrate the usefulness of these methods in evaluating the damage mechanism for woven CFRP laminate composites. From the results, we show these methods are so useful in order to evaluate the damage mechanism for woven CFRP laminate composites.

Estimation of Local Strain Distribution of Shear-Compressive Failure Type Beam Using Digital Image Processing Technology (화상계측기법에 의한 전단압축파괴형 보의 국부변형률분포 추정)

  • Kwon, Yong-Gil;Han, Sang-Hoon;Hong, Ki-Nam
    • Journal of the Korea Concrete Institute
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    • v.21 no.2
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    • pp.121-127
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    • 2009
  • The failure behavior of RC structure was exceedingly affected by the size and the local strain distribution of the failure zone due to the strain localization behavior on the tension softening materials. However, it is very difficult to quantify and assess the local strain occurring in the failure zone by the conventional test method. In this study, image processing technology, which is available to measure the strain up to the complete failure of RC structures, was used to estimate the local strain distribution and the size of failure zone. In order to verify the reliability and validity for the image processing technology, the strain transition acquired by the image processing technology was compared with strain values measured by the concrete gauge on the uniaxial compressive specimens. Based on the verification of image processing technology for the uniaxial compressive specimens, the size and the local strain distribution of the failure zone of deep beam was measured using the image processing technology. With the results of test, the principal tensile/compressive strain contours were drawn. Using the strain contours, the size of the failure zone and the local strain distribution on the failure of the deep beam was evaluated. The results of strain contour showed that image processing technology is available to assess the failure behavior of deep beam and obtain the local strain values on the domain of the post-peak failure comparatively.

Hot Forging Design of Titanium Compressor Wheel for a Marine Turbocharger (선박용 과급기 타이타늄합금 압축기휠의 열간단조 공정설계)

  • Yeom, J.T.;Na, Y.S.;Lim, J.S.;Kim, J.H.;Hong, J.K.;Park, N.K.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.354-360
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    • 2009
  • Hot-forging process and die design were made for a large-scale compressor wheel of Ti-6Al-4V alloy by using the results of 2-D FEM simulation. The design integrated the geometry-controlled approach and the processing contour map based on the dynamic materials model and the flow stability criteria. In order to obtain the processing contour map of Ti-6Al-4V alloy, compression tests were carried out in the temperature range of $915^{\circ}C$ to $1015^{\circ}C$ and the strain rate range of $10^{-3}s^{-1}$ to $10s^{-1}$. In the die design of the compressor wheel using the rigid-plastic FEM simulation, forging dimensional accuracy, the capacity of the forging machine and defect-free forging were considered as main design factors. The microstructure of hot forged wheel using the designed die showed a typical alpha-beta structure without forging-defects.

Analysis of Consolidation and Shear Characteristics for the Kwangyang Bay Clay (실내시험을 통한 광양만 점토의 압밀 및 전단특성분석)

  • 이영휘;김용준;김대길
    • Journal of the Korean Geotechnical Society
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    • v.15 no.1
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    • pp.151-160
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    • 1999
  • A series of laboratory tests for the marine clay sampled under the sea of Kwangyang bay have been conducted. The main types of tests are the general index property tests, the oedometer tests and the triaxial compression tests in both undrained(CIU) and drained(CID) conditions. The clayey samples, classified as CL, CH with natural water content of 38.3~84.6% and liquidity index of 0.71~0.98, are in the normally consolidated state with O.C.R. of 1.0l~l.60. The undrained stress path from CIU tests can be normalized with isotropic consolidation pressure$(p_0)$ and equal shear strain contour is linear passing through the origin in the (q, p) plot. The undrained shear strain is found to be the only function of the stress ratio($\eta$) and linear with intercept in the ($\varepsilon/\eta,\eta$) plot. The built-up pore pressure normalized with pc is also linear with respect to $\eta$. and its slope is defined by ´C´ as a pore pressure parameter. Equations to predict the undrained stress path and the shear strain are proposed. It is proved that the proposed equations give better agreements to the measured values than the Cam-clay theories. The failure points of the stress path are located on the same C.S.L. in (q, p) plot during both CIU and CID tests, which justifies the concept of critical state theory.

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Biaxial Interaction and Load Contour Method for Reinforced Concrete C- and H-shaped Structural Walls (C형 및 H형 철근콘크리트 구조벽체의 2축 상호작용과 등하중법)

  • Nam, Hye-Sung;Eom, Tae-Sung
    • Journal of the Korea Concrete Institute
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    • v.29 no.2
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    • pp.189-200
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    • 2017
  • Nonplanar structural walls with C-shaped and H-shaped sections have been used as an efficient lateral force-resisting system for building structures. Since the nonplanar walls are subjected to axial load and bending moments about two orthogonal axes, complicated section analysis is required for flexure-compression design. In the present study, a straightforward design method for biaxially loaded C- and H-shaped walls was proposed by modifying the existing load contour method for columns with symmetric solid sections. For this, a strain compatibility section analysis program that can calculate biaxial moment strengths of arbitrary wall section was developed and its validity was verified by comparing with existing test results. Then, through parametric study, the interaction of biaxial moments at constant axial loads in prototype C- and H-shaped walls was investigated. The results showed that, due to unsymmetrical geometry of the wall sections, the biaxial interaction was significantly affected by the moment directions and axial loads. From those investigations, non-dimensional contour equations of the biaxial moments at constant axial loads for C- and H-shaped walls were suggested. Further, design examples using the proposed contour equations were given for engineering practice.

Analysis of Springback of Sheet Metal(I): Analytical Model Based on the Residual Differential Strain (박판재의 스프링백 해석(I)-잔류 변형율에 근거한 해석모델)

  • Lee, Jae-Ho;Kim, Dong-Woo;Sohn, Sung-Man;Lee, Mun-Yong;Moon, Young-Hoon
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.509-515
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    • 2007
  • As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.

Investigation of Strain Behaviour around the Tip of Model Pile - Comparison between Laboratory Model Test and Numerical Analysis - (모형말뚝 선단부 주변의 변형률 거동 분석 - 실내모형실험과 수치해석 비교 -)

  • Lee, Yong Joo;Lee, Jung-Min
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.4C
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    • pp.159-167
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    • 2012
  • In this study, laboratory model pile-load test and finite element analysis were carried out to compare and analyze the strain behaviour around the model pile tip. In order to simulate the pile load, both the LCM(load control method)and DCM(displacement control method) were introduced to determine which one is appropriate for the FE simulation. In contrast to the previous simulation method, two interface elements around the model pile were used to consider the slip effect in the finite element analysis and its results were compared to the model test. Through this study it was found that the degree of non-associated flow was a dominant factor in terms of numerical solution convergence. In addition, an improved FE mesh was required to obtain the symmetric distribution of the maximum shear strain contour.

Deformation Characteristics of an Automotive Outer Door Panel by Vacuum-assisted Incremental Sheet Forming using Multi-tool paths (진공점진성형에서 복합공구경로가 차량용 외판부 도어패널의 변형특성에 미치는 영향 분석)

  • H.W. Youn;N. Park
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.208-214
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    • 2023
  • This paper discusses the deformation characteristics of a scaled-down automotive outer door panel with vacuum-assisted incremental sheet forming. The vacuum condition between the die and Al6052-H32 sheet with a thickness of 1.0 mm is reviewed with the goal of improving the geometrical accuracy of the target product. The material flow according to the forming tool path, including the multi-tool path and conventional contour tool path, is investigated considering the degradation of the pillow effect. To reduce friction between the tool and the sheet during incremental forming, automotive engine oil (5W-30) is used as a lubricant, and the strain field on the surface of the formed product is analyzed using ARGUS. By comparing the geometry and material flow characteristics of products under different test conditions, it is confirmed that the product surface quality can be significantly improved when the vacuum condition is employed in conjunction with a multi-tool path strategy.

Surface Quality of Products according to the Material and Coating Condition of the Forming Tool in Incremental Sheet Forming (점진성형공구 코팅처리 및 소재에 따른 성형품 표면품질 분석)

  • H. W. Youn;N. Park
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.360-366
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    • 2023
  • This study is concerned with the surface quality of products according to the material and coating condition of the forming tool in incremental sheet forming. Three forming tools, SKD11 with and without diamond-like-coating (DLC) and polymer tool tip, were used to form conical and pyramidal geometries to take into account the influence of friction between the forming tool and the sheet on the surface quality including geometric accuracy of deformed samples. Each test was performed using SUS304 with a thickness of 0.4 mm according to different incremental depths per lap of 0.5 mm, 1.0 mm, and 1.5 mm for the contour tool path, considering the increase in normal force which is associated with the frictional behavior during local deformation. The surface quality was then investigated through surface roughness measured with KEYENCE VR-6000 and relative strain distribution including deformed shape analyzed with ARGUS which is a non-contact optical strain measurement system. Differences between 3D CAD surfaces and captured geometry from experiments were evaluated to compare the effect of friction on geometric accuracy. From comparisons of experimental results, it was revealed that the polymer-based tool tip can improve surface quality and geometric accuracy by reducing the undesired material flow due to local friction in the increment sheet forming process.

Hot Forging Design for a Large Scale Compressor Wheel (대형 압축기 휠의 열간단조 공정설계)

  • 임정숙;염종택;김현규;박노광
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.47-50
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    • 2003
  • Hot-forging Process and die design was made for a large-scale compressor wheel of Ti-6Al-4V alloy with 2-D FE analysis. The design integrated the geometry-controlled approach and dynamic materials modelling(DMM). In order to obtain the processing contour map of Ti-6Al-4V alloy based on DMM, compression tests were carried out in the temperature range of 915$^{\circ}C$ to 1015$^{\circ}C$ and the strain range of 10$\^$-3/s$\^$-1/ to 10s$\^$-1/. In the die design of the compressor wheel using the rigid-plastic FE analysis, forging dimensional accuracy, the capacity of the forging machine and defect-free forging were considered as main design factors. The microstructure of hot forged wheel using the designed die showed a typical alpha-beta structure without forging-defects.

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