• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2005년도 춘계 학술기술논문발표대회 논문집
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• pp.85-88
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• 2005

The stone powder sludge occurred at aggregate production process is classified the specified waste, so it is disposed by appropriate method. But the problems of the shortage of the disposal-site, the environment pollution, and the increase of disposal cost can be occurred in handling process, therefore the stone powder sludge is required the development of recycling technique. The stone powder sludge includes SiO2 of about $63\%$. This characteristic is important at the production of hardened specimens under condition of hydro-thermal reaction. In this study, we investigated the strength properties of concrete used stone powder sludge as siliceous material. The test results under condition of hydro-thermal reaction shows the two main facts. The first, the stone powder sludge is affected to fluidity because the surface of the stone powder sludge has characteristics of flakily and angularity. The second, weight content of the stone powder sludge, is not effective factor to the properties of strength.

• 한국건축시공학회지
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• 제17권1호
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• pp.111-117
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• 2017

Stone powder sludge is a byproduct of the crushed aggregate industry, and most of it is dumped with soil in landfills. The disposal of stone powder sludge presents a major environmental problem. This paper investigates the effects of stone powder sludge on the fluidity, density, strength and micro-structure properties of AAC(autoclaved aerated concrete) samples. Stone powder sludge was obtained from a crushed aggregate factory in order to investigate its applicability as a substitute for quartz sand in AAC. To determine the properties of the AAC samples produced with stone powder sludge, specimens containing different foam ratios were produced. Flow value, density, compressive strength, tensile strength and flexural strength of the samples were tested, and X-ray diffraction (XRD) was performed. The test results indicated that the compressive strength of AAC specimens (F120) with stone powder sludge was higher than that of AAC specimens (Q120) with quartz sand for same foam ratio of 120%. For all XRD diagrams, a higher number of tobermorite peaks was shown for the F120 sample than for the Q120 sample, which may explain the slightly higher strength gain in the F120 sample.

• Architectural research
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• 제12권1호
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• pp.49-55
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• 2010

Stone powder sludge is a by-product of the manufacturing process of crushed sand. Most of it is dumped with soil in landfills, and the disposal of stone powder sludge causes a major environmental problem. This paper investigates the applicability of stone powder sludge in fly ashbased geopolymer. For this, stone powder sludge was used to replace fly ash at a replacement ratio of 50% and 100% by weight. The compressive strength of the samples was measured and scanning electron microscopy/ energy dispersive spectroscopy (SEM/EDS) analysis and X-ray diffraction (XRD) were performed. The test results indicated that the optimum level of the alkali activator ratio ($Na_2SiO_3$/NaOH) for fly ash-based geopolymer using stone powder sludge was 1.5. The strength development is closely related to the NaOH solution concentration. In addition, the compressive strength of the sample cured at $25^{\circ}C$ was significantly improved between 7 days and 28 days, even though the strength of the sample showed the lowest value at 7 days. Microscopy results indicated that a higher proportion of unreacted fly ash spheres remained in the sample with 5M NaOH, and some pores on the surface of the sample were observed.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2006년도 춘계학술논문 발표대회 제6권1호
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• pp.115-118
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• 2006

Nowadays the using of concrete is generalized, and construction material is demanded to be lightweight according to increasing the height and capacity of buildings. Therefore, it needs to develop the products having the great quality and various performance. Extruding concrete panel made of cement, silica source, and fiber, and it is a good lightweight concrete material in durability and thermostable. The silica of important ingredient is natural material with hish SiO2 contents and difficult in supply because of conservation of environment. On the other hand, the stone powder sludge discharged about 20-30% at making process of crushed fine aggregate and it is wasted. The stone powder sludge is valuable instead of silica ole because the stone powder sludge includes water of about 20-60%, SiO2 of about 64% and it has fine particles. This experiment is on the properties of extruding concrete panel using the stone powder sludge use instead of silica. From this experiment, we find that it is possible to replace the silica as stone power sludge up to 50%,

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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• pp.409-412
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• 2005

Because the underwater structures are subjected to the deterioration according to use environment, it is necessary to repair and reinforce when the durable performances are considered in structures. In generally, epoxy mortar is used to repair materials of underwater concrete. It is divided epoxy and filler which is organized cement and sand. Cement can be replaced by stone powder sludge in waste because the grading of stone powder sludge in drying state has similar to that of cement. As result of study, it is possible that stone powder sludge can be applied for replacement materials of cement in epoxy mortar, because the strength is not different when filler in epoxy mortar is alternated stone powder sludge.

• 자원환경지질
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• 제33권6호
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• pp.519-524
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• 2000

This study has been performed to evaluate the possibility of utilizing stone powder sludges from stone quarry and manufacturing plant as adsorbents for heavy metals in industrial wastewater. The stone powder sludges from stone quarry (IS-01) have the most effective adsorption capacity (above 95％ of initial concentrations) under the given experimental conditions of reaction times (Pb : 15 min, Cu : 2 hr, Zn : 48 hr), initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges from manufacturing plant (CW-01) show relatively high adsorption capacity (about 95％ of initial concentrations) only for Pb with a reaction times of 12 hours, initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges (IS-01) from stone quarry having relatively excellent adsorption capacity under the given experimental conditions show their potential utilization as heavy metal adsorbents.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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• pp.457-460
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• 2005

The stone powder sludges, which are occurred in aggregate production company, have classified the specified waste, so taking place the environment pollution and the disposal cost. In this causes, the stone powder sludge is required the development of recycling technique. This study concerned with the using possibility of stone powder sludge on light weight concrete. We acquired the fundamental date on recycling technique of stone sludges, by hydro-thermal reaction. The results shows that it is possible to develop the light weight concrete, having various range of properties according to the content of foam.

• 한국결정학회지
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• 제12권4호
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• pp.216-221
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• 2001

채석장 및 서재 가공장에서 폐기되는 미립의 분말의 석분 슬러지를 활용하고자 수영양생법으로 인조 석판재를 제조하였다. 석분 슬러지의 주성분은 석영 및 알루이나로서 여기에소석회 및 규사를 첨가하여 증기압, 수열 반응시간, 소석회의 첨가량 등이 인조석판재의 강도 및 비중에 미치는 영향을 조사하여 수열양샡법을 적용한 인조석재 제조공정을 확립하고자 하였다. 석분 슬러지 70%, 소석회 20% 및 규사 10%에 수분 10% 비율로 혼합한 후 200kg/㎠의 압력으로 성형하여 증기압이 20kg/㎠인 조건으로 3시간 동안 반응시켜 제조한 인조석재는 압축강동 614kg/㎠흡수율 0.48%, 겉보기 비중 1.88인 물성을 나타내었다. 또한 각종 산화물계 안료의 첨가에 의하여 다양한 색상과 문양을 보유한 인조석재의 제조가 가능하였다.

• 한국산학기술학회논문지
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• 제16권6호
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• pp.4237-4244
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• 2015

본 연구는 보도블록 제조시 표면 연마 과정에서 발생되는 석분슬러지의 재활용 및 광촉매제를 사용하여 콘크리트 보도블록의 백화 특성을 검토한 것으로 석분슬러지 사용량에 따른 보도블록의 품질특성과 광촉매제의 혼입률 및 도포횟수 등에 따른 보도블록의 백화, 대기정화 등의 특성을 평가하였다. 실험결과, 석분슬러지를 재활용한 콘크리트 보도블록은 납, 6가크롬, 카드뮴, 수은 등의 중금속이 불검출 되어 재활용이 가능하며, 콘크리트 보도블록에 혼입사용 할 경우 흡수율 및 휨강도 등 KS 기준 값을 충족시킬 수 있는 혼입량은 20%가 최적임을 나타내었다. 석분슬러지 및 광촉매제를 적용한 콘크리트 보도블록은 흡수율 5.4%, 휨강도 5.2MPa로 품질기준을 만족하였다. 또한 광촉매제의 사용은 $-5^{\circ}C$의 저온환경 조건에서도 백화가 발생되지 않았으며, 대기정화 성능 70%, 촉진내후성 시험후 대기정화 성능시험 68%의 기능성을 나타내었다.

• 동력기계공학회지
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• 제20권5호
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• pp.86-91
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• 2016

This paper is concerned chiefly with the method of porous foam manufacture using basalt stone powder sludge. The hydrogen peroxide($H_2O_2$) of bloating agent has lots of problems to manufacture porous lightweight aggregate due to fast reaction rate with cement or calcium hydroxide($Ca(OH)_2$). The $H_2O_2$ injecting method using nozzle for manufacturing porous lightweight aggregate is proposed, in this study. This method is to inject $H_2O_2$ at the pressure of 10 MPa on upper side of slurry mixing materials such as stone powder sludge and quick-lime(CaO) by injector. The specimen was dried in furnace at $100^{\circ}C$ for 1 hour and cured at ambient temperature for 30 days. We analyzed the characteristics including specific gravity and water absorption. The experiments were found that the porous foam has low specific gravity, high water absorption and uniform distribution of porous more than manufactured foam by general bloating methods.