• Title/Summary/Keyword: Stirring rate

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Microstructural Change in Rheocast AZ91D Magnesium Alloys with Stirring Rate and Isothermal Stirring Temperature (교반속도 및 등온교반온도에 따른 AZ91D 마그네슘합금 반응고 주조재의 미세조직 변화)

  • Yim, Chang-Dong;Shin, Kwang-Seon
    • Journal of Korea Foundry Society
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    • v.23 no.3
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    • pp.130-136
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    • 2003
  • Rheocasting of AZ91D magnesium alloys yielded the microstructure consisted of the spherical primary particles in the matrix which is different from conventional casting. Rheocast ingots were produced under various processing conditions using batch type rheocaster. Morphology of primary particles was changed from rosette-shape to spherical shape with increasing stirring rate$(V_s)$ and decreasing isothermal stirring temperature$(T_s)$. With increasing $V_s$, more effective shearing between the particles occurred rather than the agglomeration and clustering, so the primary particle size decreased. But with decreasing $T_s$, primary particle size increased mainly due to sintering and partially Ostwald ripening. The sphericity of primary particles increased with increasing $V_s$ and decreasing $T_s$ due to enhanced abrasion among the primary particles. The uniformity of primary particle size increased with increasing Vs and $T_s$.

A Study on the Solidification and Purification of High Purity Aluminium and Silicon by Stirring Method (냉각체 회전법에 의한 고순도 알루미늄 및 규소의 응고 및 정련에 관한 연구)

  • Kim, Wook;Lee, Jong-Ki;Baik, Hong-Koo;Yoon, Woo-Young
    • Journal of Korea Foundry Society
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    • v.11 no.4
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    • pp.303-313
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    • 1991
  • The Purification mechanism of high purity aluminum was studied through the variation of stirring speed and coolant flow rate in the stirring method. In the stirring method the degree of purification was changed as the following factors;the variation of diffusion boundary layer thickness the variation of growth rate and the solute concentration of the residual melt. The concentration of Fe and Si was decreased as the stirring speed and the radial distance increased. In a high stirring speed of 2000rpm with unidirectional stirring mode, the uniformity of solutes was obtained. On the other hand, the purification of Si was done by the combinations of stirring method, fractional melting and acid leaching. In the case of Si purification, the centrifugal force developed in the melt acted as the significant purification factor. It was possible to obtain the purified 3N grade Si crystal after the complete elimination of residual aluminum by fractional melting and acid leaching.

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Analysis of the Stokes Flow and Stirring Characteristics in a Staggered Screw Channel (엇갈림형 스크류 채널 내부의 스톡스 유동과 혼합특성 해석)

  • Suh Y. K.
    • Journal of computational fluids engineering
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    • v.9 no.4
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    • pp.55-63
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    • 2004
  • The three-dimensional Stokes flow within a staggered screw channel is obtained by using a finite volume method. The geometry is intended to mimic the single screw extruder having staggered arrangement of flights. The flow solution is then subjected to the analysis of the stirring performance. In the analysis of the stirring performance, the stretching-mapping method developed by the author is employed for calculating the materials' stretching exponents, which are to be used in quantification of the mixing effect. The numerical results Indicate that the staggered geometry gives indeed far much better stirring-performance than the standard (nonstaggered) flight geometry. It was also shown that care must be given to the selection of the basis planes for evaluating the local stretching rate, and it turns out that the best method (H-method) has its basis plane just on the half way between the past and future evolution of fluid particles subjected to the defromation. In evaluating the stretching exponent, the expansion ratio must be considered which is one of the characteristic differences of the actual three-dimensional flows from the two-dimensionmal counterparts. The larger axial pressure-difference causes in general the smaller stirring performance while the flow rate is increased. The smaller channel length also increases the stirring performance.

The Effect of Electromagnetic Stirring on the Semi-Solid Microstructure of Cu-0.15wt%Zr Alloy (전자교반에 의한 Cu-0.5wt%Zr 합금의 반응고 조직제어에 관한 연구)

  • Lim, Sung-Chul;Lee, Heung-Bok;Kim, Kyung-Hoon;Kwon, Hyuk-Chon;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.40-45
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    • 2006
  • Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

Composite Structures of $SiC_p$/6063 Aluminum Alloy by Rheo-Compocasting. (Rheo-Compocasting에 의한 $SiC_p$/6063 Al합금의 복합조직)

  • Choe, Jeong-Cheol
    • Journal of Korea Foundry Society
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    • v.10 no.4
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    • pp.309-315
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    • 1990
  • Aluminum alloy matrix composites reinforced by SiC particles were prepared by rheocompocasting, a process which consists of the incoporation and distribution of reinforcement by stirring within a semi-solid alloy. When the volume fraction of SiCp and stirring speed were fixed, the dispersion of SiCp in Al-matrix alloy depended on stirring time and solid volume fraction in slurry. The results were as follows : 1) As a dispersed SiCp during stirring at $647^{\circ}C$ in 6063-Al alloy, SiC was better dispersed than that other temperature, where solid volume fraction was 43% in slurry. 2) When increased solid fraction in slurry, rate of dispersing SiC increased during stirring and porosities decreased in matrix alloy after casting. 3) Inspite of stirring with 800rpm, since solid particles of matrix alloy in slurry joined each other and occured joining growth, so that SiC was not dispersed into solid particle.

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Preparation of Microcapsules Containing Fragrant Oil and Its Application to Textile Finishing

  • Hwang, Jun-Seok;Kim, Jin-Nam;Wee, Young-Jung;Ryu, Hwa-Won;Yun, Jong-Sun;Jang, Hong-Gi;Kim, Sun-Ho
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.860-863
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    • 2005
  • The microcapsules containing fragrant oil as functional material were prepared by in-situ polymerization with prepolymer that was made from melamine-formaldehyde (MF) as wall material of microcapsules. The effects of polymerization variables, such as the nature and concentration of surfactants, stirring rate, and stirring time, on the size and distribution of the particles were investigated. Fourier transform-infrared spectroscopy (FT-IR), thermal analysis, particle size analysis, scanning electron microscopy (SEM) observation were used to investigate the characteristics of microcapsules. Through the FT-IR and SEM analysis, we found that the prepared microcapsules were containing fragrant oil and the shape of particle was spherical. The nature and concentration of surfactants, stirring rate, and stirring time had profound effects on the particle size and particle size distribution.

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Preparation of the Narrow-dispersed Microcapsules containing Electronic Ink : Influence of Surfactant and Stirring Rate

  • Park, Youn-Jung;Kim, Chul-Am;Suh, Kyung-Soo;Kang, Seung-Youl;Park, Soo-Min
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.914-916
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    • 2009
  • Using gelatin and acacia as wall and electronic ink as core substance, microcapsules were prepared by complex coacervation to fabricate a flexible electronic paper display. In order to obtain the microcapsules in a narrow dispersed distribution, we focus on the interfacial tension between the hydrophobic electrophoretic ink and an aqueous polyelectrolyte solution, through controlling sodium dodecyl sulphate (SDS) concentration and stirring rate. The existence of anionic surfactant of SDS not only decreases the droplet diameters, but also reduces the diameter size distribution. And, as the stirring rate is increased, the average size of microcapsule is also decreased.

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Pharmaceutical Studies on Microencapsulated Etilefrine Hydrochloride (염산에틸에프린의 마이크로캅셀에 관한 약제학적 연구)

  • Kim, Johng-Kap;Choi, Soo-Il
    • Journal of Pharmaceutical Investigation
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    • v.16 no.1
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    • pp.12-17
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    • 1986
  • Etilefrine hydrochloride was microencapsulated with ethylcellulose by phase separation method to develop a sustained release dosage form. The results of dissolution test carried out with various microcapsules showed that the drug release was decreased with increasing the particle size of microcapsules at a constant core to wall ratio, and with decreasing the core to wall ratio. Also ethylcellulose 50 cps and fast stirring rate (900 rpm) was better in decreasing the drug release than ethylcellulose 22 cps and slow stirring rate (300 rpm), respectively.

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Characteristic of the Formation and Adhesion of Ice on a Cooling Surface by a Stirring Aqueous Solution

  • Kang, Chae-Dong;Seung, Hyun;Hong, Hi-Ki
    • International Journal of Air-Conditioning and Refrigeration
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    • v.14 no.3
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    • pp.110-117
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    • 2006
  • Ice adhesion or cohesion leads to the decrease of the performance of ice making system, especially to dynamic type ice thermal storage system (DISS) which mainly forms ice from the flow of an aqueous solution. The ice adhesion is influenced by various parameters associated with operating or geometric condition. In this study, the influence on an adhesion of ice to the characteristic of cooling surface and to composition of an aqueous solution was fundamentally observed by using batch type cooling device,. a beaker. Three patterns of solution in each beaker were cooled with brine. Moreover, the characteristic of cooling surface on each beaker was distinguished to coating materials. Stirring power as a degree of the ice adhesion was measured. The stirring power to cooling heat transfer rate in each beaker was compared. As a result, the lowest stirring power of 8.9 W with non-adhesion of ice, was shown in the case of the aqueous solution of EG(4) + PG(1.5) + 1,6HD(1.5). in PE coating beaker.

Microstructure and Characteristic of Rheocast Al-6.2wt%Si Alloy (Al-6.2wt%Si합금의 리오캐스트 조직과 특성)

  • Lee, Jung-Il;Park, Ji-Ho;Lee, Ho-In;Kim, Moon-Il
    • Journal of Korea Foundry Society
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    • v.14 no.5
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    • pp.438-446
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    • 1994
  • The effect of various thermomechanical treatments on the structure and rheological behaviour of Al-6.2wt%Si alloy in its solidification range were investigated using a Searle type high temperature viscometer. During continuous cooling, the viscosity increases gradually with increasing fraction of solidified alloy, until a critical fraction of solidified alloy is reached above which the viscosity sharply increases. The viscosity of the slurry, at a given volume fraction wolid, decreased with increasing shear rate. The size and morphology of primary solid particles during stirring is influenced strongly by shear rates, cooling rates, volume fraction and stirring time of solid. Morphological changes during stirring as a function of solid volume fractions, shear rate and processing time were also reported. In this study, the size of primary solid particles in these alloys consistently increases and the it`s aspect ratio decrease with the increase in fraction solid and decrease in shear rate. Crystal morphology changes from rosette type to spheroid type with the increase in shear rate and solid fraction.

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