• Journal of the Korean Society for Precision Engineering
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• v.28 no.5
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• pp.565-571
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• 2011

Because most fatigue cracks in wheel and rail take place by rolling contact of wheel and rail in railroad industry, it is critical to understand the rolling contact phenomena, especially for the three-dimensional situation. This paper presents an approach to steady-state rolling contact problem of three-dimensional contact bodies, with or without tangential force, based on the finite element method. The steady-state conditions are controlled by the applied relative slip and tangential force. The three-dimensional distribution of tangential traction and contact stresses on the contact surface are investigated. Results show that the distribution of tangential traction and contact stresses on the contact surface varies rapidly as a result of the variation of stick-slip region. The tangential traction is very close in form to Carter's distribution.

• The Journal of the Acoustical Society of Korea
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• v.35 no.3
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• pp.183-191
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• 2016

A systematic development process for the low noise FEAD (Front End Accessory Drive) system is presented by combining CAE (Computer Aided Engineering) and the experimental rig test. In the estimation of the belt drive noise, two main difficulties arise from the high non-linearity due to the stick-slip contacts on the interfaces of the belt and pulleys, and the interaction of the belt drive system with the powertrain rotational parts. In this work, a recently developed analysis method of the belt drive has been employed considering powertrain rotational dynamics. As results, it shows good correlation with the vehicle tests in various operational modes. The established model has been employed to validate the new design improving the stick-slip noise of the problematic FEAD system. Furthermore, the best proposal of FEAD system in terms of functionality [NVH (Noise, Vibration and Harshness), fuel economy, cost. etc.] has been suggested in the concept design stage of new engine through this presented methodology.

• Polymer(Korea)
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• v.37 no.5
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• pp.642-648
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• 2013

There is a kind of abnormal noise known to come from the stick-slip mechanism induced by frictional impulses during the sliding of two polymeric plates. In this work, quantitative analysis of abnormal noise is carried out based on experimental results. Some combinations of polymer plates, such as an ABS base-plate contacted to ABS, PP, MIPS, and POM plates, which are well-known materials used in home-appliances, are studied to obtain the best combination of polymer plates in order to reduce the abnormal noise. For the experiments, a rig for the test was set up and a methodology was proposed. In addition, the effects of the surface roughness of the plate, the normal loading force, and the relative sliding speed between the two contact plates were evaluated in order to understand the reason for the abnormal noise. Through this experimental work, the optimal combination of materials was ABS/POM system to reduce the noise in real industrial applications.

• The Journal of the Acoustical Society of Korea
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• v.41 no.4
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• pp.389-396
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• 2022

This paper aims to identify the causes and mechanisms of contraction-expansion noise in refrigerators and proposes noise reduction methods. Contraction-expansion noise generated in refrigerators is mainly due to stick-slip phenomenon occurring on the contact surface between inner parts. Friction experiments were conducted to identify the factors causing the stick-slip phenomenon. Furthermore, the vibration level of the internal components was measured to determine the characteristics and location of the contraction-expansion noise. Based on the experimental results, experiments have been conducted to verify the noise characteristics for each factor. From this, it was confirmed that the friction experiment and the refrigerator contraction-expansion noise generation location and frequency were the same. The vibration level also increased as the vertical force was increased due to load loading. Also, it was confirmed that the contraction-expansion noise was reduced when the surface roughness was increased. Therefore, it was concluded that increasing the surface roughness of the contact surface in the same way as the results of the friction experiment was the method of reducing contraction-expansion noise.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.3
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• pp.511-518
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• 1997

The technique of fretting fatigue test was developed and fretting fatigue tests of A12024-T4 were conducted under several conditions. The newly developed calibration methods for measuring surface contact tractions showed good linearity and repeatability. The plate type specimen to which tow bridge type pads were attached and vision system was used to observe the crack behaviour. The oblieque cracks appeared in the early stage of crack growth and they became mode I cracks as they grow about 1 mm. The mode I transition points were found to be longer when surface tractions are higher or bulk stress is lower. Before the crack becomes mode I crack, 'well point' where crack grow about rate is minimum, was detected under every experimental condition. The crack behaviour was found to be affected by surface tractions, contact area, bulk stress. It was also found that partial slip and stick condition is most detrimental and the crack starts from the boundary of stick and slip. For gross slip crack started at the outside edge of pad. After crack mode transition, fretting fatigue cracks showed almost same behaviour of plain mode I fatigue cracks. Equivalent stress intensity factor was used to analyze the behaviour of fretting fatigue cracks and it was found that stress intensity factors can be applied to fretting fatigue cracks.

• Tribology and Lubricants
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• v.14 no.4
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• pp.88-94
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• 1998

The fretting wear characteristics of Zircaloy-4 tube in light water were investigated experimentally. A fretting wear tester was designed to be suitable for this fretting test. This study was focused on the effects due to the combination of normal load, slip amplitude and number of cycles as the main factors of fretting. The results of this study showed that the wear volume increased abruptly at slip amplitude above 100 ${\mu}{\textrm}{m}$, which is defined as critical slip amplitude of Zircaloy-4 tube in light water, and that under 160 ${\mu}{\textrm}{m}$ the wear volume decreased as load increased at the same slip amplitude.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.04a
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• pp.55-63
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• 1998

The fretting wear characteristics of Zircaloy-4 tube in light water were investigated experimentally. A fretting wear tester was designed to be suitable for this fretting test. This study was focused on the effects due to the combination of normal load, slip amplitude and number of cycles as the main factors of fretting. The results of this study showed that the wear volume increased abruptly at slip amplitude above 100$\mu$m, which is defined as critical slip amplitude of Zircaloy-4 tube in light water, and that under 160$\mu$m the wear volume decreased as load increased at the same slip amplitude.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.11a
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• pp.376-377
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• 2008

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.1589-1590
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• 2013

• Tribology and Lubricants
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• v.23 no.6
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• pp.266-271
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• 2007

The brake performance of sintered friction materials for the high speed train was studied. In this study, newly developed sintered materials based on copper were compared with the commercial products for high speed trains. They were tested on a 1/5 scale dynamometer using low carbon steel disks. Effectiveness, fade, and recovery tests were carried out to examine friction performance and the change of disk thickness variation (DTV) during brake applications and noise propensity were also evaluated. Results showed that the two sintered friction materials exhibit similar friction coefficients and braking performance, whereas the newly developed friction material was superior in terms of DTV generation and noise propensity to the commercial friction material. The improvement of the newly developed friction material was attributed to the high graphite content which reduced the stick-slip phenomena and prevented uneven disk wear by producing friction films on the counter disk.