• 제목/요약/키워드: Stereolithography system

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LCD 와 가시광선 LED 기반의 광조형 시스템을 위한 수지의 경화 특성 (Curing Characteristics for Projection Stereolithography based on LCD and Visible LED)

  • 김가영;하영명;박인백;김민섭;조광호;이석희
    • 한국정밀공학회지
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    • 제30권8호
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    • pp.878-884
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    • 2013
  • Stereolithography can be classified into two main categories according to the cross-sectional shape: scanning type and projection type. Projection stereolithography has significant advantages when making a layer using a single patterned beam, and results in improved speed and accuracy. To implement relatively low-cost projection stereolithography, we developed a system using a commercially available resin, which cures on exposure to visible light. The optimum photoinitiator was investigated, as well as the mixing ratio. The viscosity, shrinkage, curing depth and tensile strength were evaluated through several experiments on fabricated three-dimensional structures, and thus an optimal resin selection system was developed.

금속 분말을 이용한 마이크로 광 조형 기술의 개발 (Development of Micro-stereolithography Technology using Metal Powder)

  • 이진우;이인환;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1155-1158
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    • 2005
  • Micro-stereolithography is a newly proposed technology as a means that can fabricate a 3D micro structure of free form. It makes a 3D micro-structure by dividing the shape into many slices of relevant thickness along horizontal surfaces, hardening each layer of slice with a focused laser beam, and stacking them up to a desired shape. However, we do not anticipate the electric conductivity of the final product at the existing micro-stereolithography. The reason is that this technology uses polymer to make the product. Thus the new suspension which was mixed conventional photopolymer with metal powder was developed in this study. The developed suspensions were based on SL5180 which is commercialized resin and IMS03 that is made in our laboratory. And Triton X-100 was added at the suspension for getting the scattering effect and stabilizing effect. The layer recoating device was developed to be flat the mixed high viscosity suspension. A 3D micro structure was manufactured by using recoating system and micro-stereolithography system. The fabricated product was sintered to get the electric conductivity. After sintering, a pure copper product was made. In this study, new process was developed by making metal micro structure having an electric conductivity. This technology broadened the realm of the micro-stereolithography technology. And it will be applied to make the 3D micro structure of free form which has a high hardness and an electric conductivity in the near future.

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극소 광 조형기술을 이용한 3차원 구조물의 제작 (Fabrication of 3D structures using micro-stereolithography technology)

  • 이인환;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1080-1083
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    • 1997
  • Micro-stereolithography is a newly proposed technology as a means that can fabricate 3D micro-structures of free form. It makes a 3D structure by dividing the shape into many slices of relevant thickness along honzontal surfaces, hardening each layer of slice with a laser, and stacking them up to a des~red shape. Scale effect becomes important in this micro-fabrication process, d~fferently from the conventional stereolithography. To realize this micro-stereolithography technology, we developed an equipment using Ar+ laser, xyz stages, controllers and all the optic devices. Using the equipment, a number of micro-structures were successfully fabricated including a winecup of several tens of micrometers.

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마이크로 광 조형기술을 이용한 인공지지체의 제작을 위한 생분해성 수지의 개발 및 경화 특성 파악 (The development of biodegradable resin for scaffold fabrication using micro-stereolithography and curing characteristics analysis of the resin)

  • 이진우;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.147-148
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    • 2006
  • A research on scaffold fabrication has been progressed in many research groups. However, the mechanical properties of existing biodegradable materials are still not satisfactory. But, PPF (poly (propylene fumarate)) has a good mechanical property in comparison to other biodegradable materials. Nevertheless, the viscosity of the synthesized PPF is too high to fabricate structures using micro-stereolithography. Therefore, the viscosity of the resin was made low by adding the diethyl fumarate and this material could be used in micro-stereolithography apparatus. Then, a photoinitiator was added for photo crosslinking of the DEF/PPF resin. 2.5D and 3D scaffolds were fabricated our system and curing characteristics of the resin were analyzed through the experiment.

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마이크로 광 조형 기술을 이용하여 미세 유체 시스템을 개발하기 위한 가상 조립 공정의 개발 (Development of Virtual Assembly Process for the Fabrication of Micro-fluidic Systems Using Micro-stereolithography Technology)

  • 강현욱;이인환;조동우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.304-309
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    • 2004
  • As it is difficult to construct a micro-fluidic system composed of micro-mixers, micro-channels and/or micro-chambers in a single process, an assembly process is typically used. The assembling and bonding of micro-parts, however, introduces other problems. In this work, a virtual assembly process was developed that can be used to design various micro-fluidic systems before actual fabrication commences. In the process, the information required for the micro-stereolithography process is generated automatically. Consequently, complex micro-fluidic systems can be fabricated in a single process, thereby avoiding the need for additional assembly or bonding processes. Using the developed process, several examples were fabricated.

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Stereolithography를 위한 STL파일로부터 단면정보 변환에 관한 연구 (A study on conversion of cross-sectional information form STL file for Stereolithography)

  • 최홍태;김준안;이석희;백인환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.445-450
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    • 1995
  • This paper deals with conversion from STL file to Slice cross-sectional information for Stereolithography. The STL file consist of three vertices of triangle and normal vectors in order to represent three dimension shape, but It is very difficult to convert STL file intoSlice file directly, because of file size from one Mbyte to tens of Mbytes. So, The system is accomplished data flow such as neutral.dat, .SL1, .SL2, .SL3, and .SLC file. The data processing is as follows: 1. Create a neutral file including common information. 2. Modify STL file within effective scope of SLA. 3. Calculate a point of intersection between plane equation and line equation. 4. Sort z values by increasing order. 5. Search closed loop by method of singlylinked linear list. The system is developed by using Borland C++ 3.1 compiler in the environment of Pentium PC. We get a satisfactory prototype as a result of application about a lot of household electrical appliances.

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광조형물의 효율적 성형을 위한 지지대 자동 생성 시스템 개발 (Development of Automatic Support Structure Generation System for Effective Building of Stereolithographic Parts)

  • 최홍태;배용환;이석희
    • 한국정밀공학회지
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    • 제15권7호
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    • pp.7-17
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    • 1998
  • Stereolithography is a process used to rapidly produce stereolithographic parts directly from three dimensional CAD models. However design methodologies to create components to be built by stereolithography are different from those required by conventional machining processes. As a typical case in point, the support structures are required to support a component at build stage, but are later removed once building and curing are complete. These structures are used to anchor the component to the platform and to prevent sagging or distortion. This paper deals with the Support Map data structure prepared to find the appropriate regions of supports. Interferences between supports and parts, and support structure themselves as well, are checked and thus the system are searching the statically stable regions to remove the surplus support structures. Cross shaped tooth profiles are designed for easy eliminating the support structures.

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마이크로 광 조형기술에서의 통합성형공정의 개발 (Development of an Assembly-free Process for Micro-stereolithography Technology)

  • 이인환
    • 한국정밀공학회지
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    • 제21권9호
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    • pp.182-187
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    • 2004
  • As it is difficult to construct a micro-fluidic system composed of micro-mixers, micro-channels and/or micro-chambers in a single process, an assembly process is typically used. The assembling and bonding of micro-parts, however, introduces other problems. In this work, a virtual assembly process was developed that can be used to design various micro-systems before actual fabrication commences. In the process, the information required for the micro-stereolithography process is generated automatically. Consequently, complex micro-fluidic systems can be fabricated in a single process, thereby avoiding the need fur additional assembly or bonding processes. Using the developed process, several examples were fabricated.