• 한국산학기술학회논문지
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• 제20권12호
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• pp.94-101
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• 2019

본 연구에서는 초음파 용접기의 진동에너지를 모재에 전달하는 금속 용접용 혼의 형상설계를 위해 해석적 기법을 적용하였으며, 20kHz 영역에서 사용되는 한파장 바 형상을 갖는 용접용 혼의 형상설계를 위해 FEM(Finite Element Method)을 사용하였다. 봉의 종진동 이론을 Ansys APDL(Ansys Parametric Design Language)에 적용하여 혼의 형상을 최적화하였다. 적절한 혼의 형상을 도출하기 위해 진동의 입력면과 출력면의 면적비와 혼의 축방향 길이비를 이용하여 총 25가지의 모델을 설계하였으며, Modal 해석과 Harmonic 해석을 통해 균일한 진동특성을 확보하고자 하였다. 스텝 바혼의 끝단부(팁)의 균일도 90%이상을 확보하기 위해 Harmonic 해석을 통해 길이비, 면적비를 결정하였고 이에 따라 혼의 총길이 130mm, 스텝 길이 65mm, 출력단 면적 28.79mm의 혼을 설계하였다. 설계치수를 바탕으로 Titanium (Ti-6Al-4V)-GR5 재료를 이용하여 혼을 제작하였다. 또한, 별도로 구성된 초음파 용접시스템을 이용하여 혼의 끝단부의 진동 진폭률 및 변위특성을 평가하였다. 최적화된 혼의 진폭률은 51%까지 향상됨을 확인하였다. 최종적으로 균일한 종방향 스텝 바혼을 설계하였으며, 끝단부(팁)의 균일도 97.4%이상을 확보하였다.

• Transactions on Electrical and Electronic Materials
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• 제5권2호
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• pp.61-65
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• 2004

Bolt-tightened Langevin type vibrators using longitudinal mode of bar were designed and fabricated. In order to amplify the displacement of the tip of the vibrators, stacked ceramics were used and five different shapes of the horns were designed and jointed. Resonant frequencies and vibration characteristics of vibrators and horns were analyzed by ANSYS(finite element analysis computer program), and the displacements of tips of the horns were measured. As results, when the numbers of the stacked ceramics were increased, the displacements of the tips were increased and the driving voltages were decreased. Step l horn (BLT-St1) showed maximum displacement of 36.92 $\mu\textrm{m}$ at 36.7 ㎑ with 45 V$\sub$rms/ and 0.11 A. The displacement amplification ratio was about 5.2. But, the stress of step l horn was concentrated on intersection, where two diameters meet. To lessen the stress, step3 shaped hem is recommended.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2002년도 춘계학술대회 논문집 유기절연재료 전자세라믹 방전플라즈마 일렉트렛트 및 응용기술
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• pp.97-102
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• 2002

Bolt-tightened Langevin type vibrators using longitudinal mode of bar were designed and fabricated. In order to amplify the displacement of the tip of the vibrators, stacked ceramics were used and five different shapes of the horns were designed and fabricated. Resonant frequencies and vibrational characteristics of vibrators and horns were analyzed by ANSYS(finite element analysis computer program), and the displacements of tips of the horns were measured. As results, when the number of the stacked ceramics were increased, the displacements of the tips were increased and the driving voltages were decreased. Step1 horn(BLT-Stl) showed maximum displacement of 36.92[${\mu}m$] at 36.7[kHz] with 45[Vrms] and 0.11[A]. The displacement amplification ratio was about 5.2. But, the stress of step1 horn was concentrated on intersection, where two diameters meet. To lessen the stress, step3 shaped horn is recommended.