• Title/Summary/Keyword: Steering Test

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Development of Valve Balance Test Equipment for Power Steering Gear (파워 스티어링 기어의 밸브 밸런스 테스트 장비 개발)

  • Go, S.J.;Park, M.K.;Won, T.H.;Kim, H.S.;Kim, K.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.1
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    • pp.65-71
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    • 2011
  • Steering gear is the part of an automobile that change circular movement of steering wheel to lateral movement of rack to change driving direction. This can be classified with manual and power steering gear. Manual steering gear is operated only with human power while power steering gear use oil pressure support. These days power steering gear is more common to almost of the car. Recently a korean company manufactures a speed sensitive power steering which provide variable steering feel depend on the speed of car. The Broens company of Australia produces and exports the test equipments for the manufacture of power steering valves and assemblies to major vehicle manufactures. Some korean companies imported the test equipments from Australia, thus increasing the cost. The purpose of this study is development of the valve balance test equipment to measure the valve torque of the power steering gear. This study designed and manufactured the valve balance test equipment to take hold of the power steering valve using CAE analysis. In order to evaluate the performance of the developed valve balance test equipment, the R&R tests have been conducted.

The Optimization Study on the Test Method of Remanufactured Power Steering Oil Pump by Using FMEA (FMEA를 활용한 재제조 파워스티어링 오일펌프 시험법에 대한 최적화 연구)

  • Seo, Youngkyo;Jung, Dohyun;Yu, Sangseok;Rha, Wanyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.90-98
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    • 2016
  • Currently government certified test method for an automobile remanufactured products is insufficient. Thus many automotive parts in the remanufacturing market are lacking proper evaluation criteria and production of defective products are causing customer dissatisfaction. In this paper a power steering oil pump, which requires stringent manufacturing standards, is studied by the failure mode and effect analysis approach. The research suggested that the test criteria such as discharge flow characteristic test, tightness test, pulley run-out test, pressure switch operation test, low temperature test and rotation pressure durability test should be performed to evaluate the reliability of remanufactured power steering oil pumps. As a result of tests, the performance of remanufactured power steering oil pump satisfied the evaluation criteria of pressure switch operation test and low temperature test. However, the remanufactured power steering oil pump failed to satisfy the evaluation criteria on discharge performance test, tightness test and pulley run-out test. These performance evaluation tests proved the necessity of standard process for the remanufactured power steering oil pump.

Imlpememtation of the Autonomous Guided Vehicle Driving System for Durability Test (차량 내구성 테스트를 위한 무인 주행 시스템의 구현)

  • 정종원;윤영진;이영진;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.608-613
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    • 2002
  • In this paper we developed the MPC sensor for steering control and steering control of the AGVDS(Autonomous Guided Vehicle Driving System) for Durability test. Among durability tests, the accelerated durability test has been widely used to evaluate the durability of vehicle structure and chassis parts in a short period of time on the designed road that has severe surface conditions. However it increased the drivers fatigue mainly caused by the severe driving conditions. The driver's difficulty to maintain the constant speed and control the steering wheel reduces the reliability of test results. In addition to the general detecting sensor for steering control was restricted by surrounding condition. So we need to develop steering control sensor was robust in the bad driving condition. In this paper we developed steering control sensor using magnetic induction which is robust in the bad driving condition and implemented the AGVDS.

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Estimation of Load on Ship's Hydraulic Steering Gear (선박 유압 조타장치 부하의 추정)

  • Ji, S.W.;Oh, J.M.;Jeong, E.S.;Kim, B.K.;Lee, I.Y.
    • Journal of Drive and Control
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    • v.12 no.1
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    • pp.15-20
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    • 2015
  • For testing a newly designed ship's steering gear, a steering gear test bench with a steering gear to be tested and a load generation part should be prepared. The load given to the steering gear has to be pertinent to the load generated in a targeted ship. In this study, the authors suggest a process of estimating the load given to steering gears in ships. At first, a test for measuring the load in the steering gear of a real ship was conducted. Then, a process was developed to compute rudder driving torque and force by using basic equations including some empirical equations on ship's steering. The test results and the computation results on the load in the steering gear were compared, As a result, the process suggested in this study for estimating load in ship's steering gears was verified.

Development of A Haptic Steering System for a Low Cost Vehicle Simulator using Proving Ground Test Data (주행 시험 데이터를 이용한 저가형 차량시물레이터의 조향감 재현 장치 구현)

  • Kim, Sung-Soo;Jeong, Sang-Yoon;Lee, Chang-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.37-43
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    • 2005
  • A haptic steering system which reflects steering reaction torque has been developed for a fixed base vehicle simulator. The haptic steering system consists of a steering effort sensor, MR-clutch, AC servo motor and controller. In order to generate realistic steering torque feel to driver and at the same time to meet real-time simulation requirement, 3D torque map is constructed by experimental data and torque generation algorithm using the torque map has been also developed. 3D torque map is constructed using curve fitting and interpolation of the measured values of the steering angle, velocity and steering torque from actual slalom test on the proving ground. In order to carry out performance test of the developed haptic steering system, a fixed based vehicle simulator is constructed by integrating real time vehicle dynamics module, VR-video/audio module, and the haptic steering system. Steering torque and steering angle curves have been obtained from virtual testing in the vehicle simulator and performance of the haptic steering system has been evaluated.

Development of Simulator for Performance Test of Electric Power Steering of Light Weight Vehicle (경차용 전동조향장치의 성능평가를 위한 시뮬레이터의 개발)

  • Hahn, Chang-Su;Rhee, Meung-Ho;Park, Ho;Oh, Jae-Eung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.923-929
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    • 2001
  • Steering system is most important for vehicle in safety and driving feel. However, testing using real car to improve steering feel is often difficult in aspect to repeatability, safety and money. Repeatability in testing steering system is very important because steering feel for driver is variable according to the environment condition. And steering testing of vehicle is so dangerous that driver may not concentrate in testing. In this paper, the steering system simulator using front part of steering and suspension system was developed. We can test the electric power steering system for the light weight vehicle using this simulator cheap, safely and repeatably.

Development of the Scale Track to Test Bogie Steering Performance (대차 조향 특성 시험을 위한 축소 트랙 개발)

  • Hur, Hyun-Moo;Park, Jun-Hyuk;You, Won-Hee;Park, Tae-Won
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.301-305
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    • 2007
  • The performance of the railway bogie is classified into the stability and the steering performance. Testing for the bogie stability is conducted on the roller rig. But testing for the bogie steering performance on test facility is very difficult, so the testing for the vehicle curving performance is conducted on the real curve track. And it is desirable to test on the full scale test rig, but it caused many problems relating to test costs, test time. To overcome these problems, the small scale test rig is actively used in the field of bogie stability. Thus, in this paper, we have studied the scale track to test the bogie steering performance. For this, we designed the 1/5 scale test track equivalent to radius 200 curve and confirmed the validity of the testing for the bogie steering performance on the scale curve track through the testing using 1/5 scale bogie.

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Development and Validation of A Finite Optimal Preview Control-based Human Driver Steering Model (최적예견 제어 기법을 이용한 운전자 조향 모델의 개발 및 검증)

  • Kang, Ju-Yong;Yi, Kyong-Su;Noh, Ki-Han
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.855-860
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    • 2007
  • This paper describes a human driver model developed based on finite preview optimal control method. The human driver steering model is constructed to minimize a performance index which is a quadratic form of lateral position error, yaw angle error and steering input. Simulation studies are conducted using a vehicle simulation software, Carsim. The Carsim vehicle model is validated using vehicle test data. In order to validate the human driving steering model, the human driver steering model is compared to the driving data on a virtual test track(VTT) and the actual vehicle test data. It is shown that human driver steering behaviors can be well represented by the human driver steering model presented in this paper

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Verifying of steering performance of the steering bogie (조향대차의 곡선선로 주행시 조향성능 검토)

  • Kim, Jung-Ha;Yang, Hee-Joo;Ahn, Jae-Kwang
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1069-1073
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    • 2011
  • When the train is running on the small curved line, there would be severe contact between the rail and wheels, which cause noise and vibration as well as abnormal wear on the rail and the wheels. In order to solve these problems, the steering bogie has been developed. To verify steering performance of the steering bogie, steering angles of two trains, one is the advanced EMU with the steering bogie, another is a conventional EMU with the conventional bogie, were measured while running on the small curve. this comparing test shows that the steering bogie has much higher steering performance than the conventional bogie on the same curved line. To verify more performance data of the steering bogie, further testing and monitoring will be done with the advanced EMU in the test track.

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Development of Fuzzy Controller for Electric Power Steering Considering Steering Feel (조향감을 고려한 자동차용 전동조향장치의 퍼지제어기의 개발)

  • Hahn, Chang-Su;Rhee, Meung-Ho;Park, Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.50-58
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    • 2002
  • The test method using simulator to objectively measure the steering feel from several drivers was proposed. It has also described the ideas to analyse the principal factors affecting the steering feel of the driver using the correlation analysis of the measured data and the questionnaire. Proportional Derivative(PD) controller has been used to measure the steering feel, and the control parameters have been selected to obtain the optimal steering feel. Membership frictions of Sugeno fuzzy model are constructed from the assist torque values calculated from PD controller at each steering state. Moreover to verify the performance, this fuzzy controller has been compared with the another fuzzy controller of which membership frictions are derived from the knowledge of drivers. As a result it can be concluded that the proposed fuzzy controller improves the steering feel at each steering state more than any other conventional methods.