• Title/Summary/Keyword: Steering Gear

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Effects for reduction of roll motion by the control of steering gear (조타장치 제어에 의한 횡동요 감소 효과)

  • Choi, Chan-Moon;Lee, Chang-Heon;Ahn, Jang-Young;Yoshimura, Yasuo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.1
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    • pp.37-45
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    • 2011
  • Reduction of ship's rolling is the most important performance requirement for improving the safety of the crew on board and preventing damage to cargo as well as improving the comfort of the ride. It is a common experience for mariners, to see that steering with a rudder generally induces rolling of the ship, though the original aim of the rudder is to keep the ship's heading to the required course. At the first stage, when a rudder is steered, usually a ship heels in an inward direction, due to the roll moment acting on the rudder. At the next stage in steering, the main heel may change to an outward. This coupling between rudder and roll motion has become an attractive problem from the point of view of roll stabilization using the rudder, because it is a natural in sight that if the rudder action is skillfully related to the change of roll as well as to the course deviation, the roll can be reduced to a certain degree. The main aim of this paper is to discuss the results of the actual full-scale sea trials carried out on steer gear No.1 and No.1 2, the individual quartermaster and to make clear their statistical properties, using the actual data which included measurement of roll angle, roll rate and the comparative tests were carried out immediately after each other, in order to minimize any statistical variation in sea conditions. It can be concluded that the steer gear No. 1 2 reduced the roll motion on average by about 21% in comparison with the No.1 and confirmed the some difference as per a ability of quarter-master's maneuver.

Characteristics of the Proportional Pressure Control Valve for 4 Wheel Steering System on the Passenger Car (승용차 4륜 조향(4WS) 장치용 비례 압력 제어 밸브의 특성에 관한 연구)

  • 오인호;장지성;이일영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.4
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    • pp.87-96
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    • 1996
  • The proportional pressure control valve(PCV) is an essential component in the open loop controlled rear wheel steering gear of the four wheel steering(4WS) system on the passenger car. The valve should have versatile functions and higher performance. But, it is hard to find the proportional pressure control valve suitable for the 4WS system. In this paper, the determination of the valve parameters was studied by the stability discrimination and the characteristic analysis for the purpose of the development of a new PCV for the 4WS. The mathematical model of the valve was derived from the valve-cylinder system and the programme for numerical computation was developed. The transfer function of the system was obtained from the mathematical model. The characteristics of the valve were inspected through the experiment and compared to those obtained by numerical method. And then the stability discrimination of the system was done by root locus and the analysis of characteristics was done by the developed programme. From the experiment and the analysis of characteristics was done by the developed programme. From the experiment and the inspection, the appropriation of mathematical model and the usefulness of the programme were confirmed. And the parameters which might affect the performance of the valve can be determined by considering the stability discrimination, the characteristics analysis and required functions.

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A Study on the Approximate model of the Flow rate Characteristics in External Gear pump for EHPS (전기 유압식 동력 조향시스템용 외접형 기어펌프의 유량특성 근사식에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.548-553
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    • 2013
  • EHPS(Electro-Hydraulic Power Steering) is a system to generate the steering operation force from the electric motor connected directly to the oil pump. To optimize the manufacturing cost and efficiency of the performance of the steering system is very important. Until now, the development of the hydraulic system is implemented by the field test which needs a significant time and cost. In this paper, flow measurement of an external gear pump is performed. Then using the experimental results, an approximate model expressed by flow rate characteristics is proposed to calculate the discharge flow rate. Proposed approximate model is verified by comparing with the experimental data and AMESim results. As the experimental data and AMESim results agree well, the approximate model data can be used as an alternative to highly cost experimental procedure.

A Study on the Improvement of the Load Pressure Feedback Mechanism of the Proportional Pressure Control Valve (비례압력제어밸브의 부하압력 피드백방법 개선에 관한 연구)

  • Oh, In-Ho;Jang, Ji-Seongng;Lee, Ill-Yeong;Chung, Dai-Jong;Cho, Sung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.719-726
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    • 1997
  • The proportional pressure control valve having versatile functions and higher performance is an essential conponent in the open loop controlled rear wheel steering gear of the four wheel steering system in a passenger car. In this study, the authors suggest a new type of load pressure feedback mechanism which can make it easy to change the range of controlled pressure without changing the capacity of solenoid. The concept of suggested mechanism, composed of the pressure chamber with throttles in series, was described. The mathematical model was derived from the rear wheel steering gear consisting of a valve and a cylinder for the purpose of analyzing the valve characteristics. And the programme for computing the characteristic of the valve was developed. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed programme. The results from computations fairly coincide with those from experiments. And the results from experiments and computations show that the performance of new valve was as good as that of the already developed one and the new valve has advantages such as the easiness of changing the range of controlled pressure and the decrease of power loss at neutral position without the decline of performance.

A New Empirical Formula for Steering Gear Torque of Tankers by Statistical Analysis based on Sea Trial Data and Modified Lifting Line Theory (통계적 해석에 의한 유조선의 조타기 토오크 계산 경험식 개발)

  • D.I. Son;K.P. Rhee
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.1
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    • pp.40-49
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    • 2000
  • In this paper, an empirical formula to estimate the steering gear torque of a Tanker with a horn type rudder was developed by using the statistical analysis. The hydrodynamic characteristics of the horn type rudder in the free-stream condition were calculated by using the modified lifting line theory by Molland, and the interaction effects by propeller and hull were analyzed by the regression analysis of the sea-trial data of 32 vessels. The comparison with the delivered vessels' data shows that the formula can be used for predicting the steering gear torque at the initial design stage.

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Study on Laser Welding of Automotive Modular Steering Gear Housing by using Multi-Axis Control (다축제어를 이용한 모듈형 조향장치 하우징의 레이저용접에 관한 연구)

  • Kim, Jung-Do;Lee, Chang-Je
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.59-66
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    • 2008
  • Recently, automobile parts progress with modularization, which a great many allied products are modularized. Therefore, the purpose of this study is to develope modular housing for modularization of steering gear. Generally, steering gear housing is composed of valve housing and rack housing, it is important to combine two housings. However, housing having the pipe shape is very sensitive to welding distortion, and welding trajectory is very complicated. In order to solve this subject, cooperative control by using robots was constructed. Further, we developed the dedicated system to suit modular housing based on it, and applied laser welding to there. Moreover, welding speed was controlled in the rapid curve section so that the defect in trajectory of housing was reduced to obtain sound weldment. Accordingly, produced housing by this way is presented enough withstanding pressure to $100kg/cm^2$, and roundness and straightness are measured about 10/100 and 0.9/100 respectively.

A Study on the Development of Hall Effect Sensor for Hydraulic Locking Alarm in Ship's Steering Gear (선박용조타기의 Hydraulic Locking Alarm용 Hall Effect Sensor 개발에 관한 연구)

  • Lee, Jung-Min;Chung, Won-Jee;Lim, Dong-Jae;Choi, Kyung-Shin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.116-121
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    • 2019
  • The LVDT (Linear Variable Displacement Transducer) type sensor used for the existing ship's steering gear is simple on / off that does not perform proportional control operation to the control & unloading device. When the main spool is located at both extremes, It is reflected in the price by using an expensive sensor for import. In this paper, the Hall Effect Sensor is applied to Hydraulic Locking Alarm to analyze classification rules, structure, characteristics and operation principle of valves, and research on localization development in terms of cost reduction. The comparative analysis of the existing prototypes and the cause analysis of the problems were carried out, and the structural analysis showed satisfactory results within the allowable stress range. In addition, it was verified through experiments that the actual operation is realized by applying the actual developed product, and it was confirmed that the load on the maximum value exceeds the allowable maximum load even in the case of the universal tensile test in preparation for the departure of the rod casing.

A Novel Motor Drive System for Electric Vehicle (전기자동차용 전동기 구동시스템의 개발)

  • Choi, Hyung-Mook;Sul, Seung-Ki
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.151-153
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    • 1993
  • This paper proposes a novel motor drive system for the electric vehicle. In this paper, four-wheel-direct-drive type electric vehicle system is designed and the theoretical and experimental analysis of the system is investigated. The concept of steering not with steering the wheels but with the difference of the motor torque fives the flexibility of the vehicle design and, allows the omission of the differential gear, transmission gear, and drive axles. Thus the proposed system gives the space between wheels and improves the driver's steering performance.

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Development of HILS System for Performance Evaluation of a Heavy Commercial Vehicle Hybrid Electric Power Steering System (대형 상용차량 하이브리드 전동식 조향 시스템 주행 성능평가를 위한 HILS 시스템 개발)

  • Yoo, Chunsik;Choi, Gyoojae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.103-110
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    • 2017
  • Most commercial vehicles have adopted the hydraulic power steering system. To reduce fuel consumption and to improve steering controllability, a hybrid electric power steering system is being developed for commercial vehicles. In this study, the HILS (Hardware In the Loop Simulation) system equipped with a commercial vehicle hybrid electric power steering system was developed and the vehicle dynamic performance of a truck with the steering system was evaluated. The hybrid electric power steering system is composed of the EHPS motor pump, column mounted EPS system, and ball nut steering gear box for heavy commercial vehicles. The accuracy of vehicle models equipped with the HILS system was verified with comparisons between the simulation results and field test results. The road reaction forces of the steering system were generated from the vehicle model and verified using field test results. Step steering tests using the verified HILS system were carried out and the performance of a newly developed commercial vehicle hybrid electric power steering system was evaluated.