• Title/Summary/Keyword: Steelmaking Industry

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Study on the Purification of Wastewater by Superconducting HGMS for Steelmaking Industry (제철 폐수의 고구배 자기분리HGMS(High Gradient Magnetic Seperation) 처리에 관한 연구)

  • Kim, Tae-Hyung;Ha, Dong-Woo;Oh, Sang-Soo;Ha, Tae-Wook;Kim, Young-Hun;Kang, Chae-Hun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.360-360
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    • 2008
  • Steelmaking industry is widely known to use a lot of water and same amount of wastewater is generated. Although toxicity of wastewater from Steelmaking industry is low, it contains an amount of various organic materials and Fe-Oxides. It is important to recycle the wastewater because of water shortages and water pollution. In general, large-scale equipment is necessary to process the wastewater. On the other hand, superconducting high gradient magnetic separation (HGMS) system can process the wastewater in the small space. Superconducting HGMS system that had a purpose to purify the wastewater was assembled. Cryo-cooled Nb-Ti superconducting magnet was used for magnetic separator. This system can operate continuously because contaminated filters can keep on returning after cleaning. The various magnetic seeding reactions were investigated to increase the reactivity of coagulation. Filter cleaning system was developed to decrease the quantity of clean water. This research was supported by a grant from Korea Electrotechnology Research Institute, Republic of Korea.

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Comparative Study of Estimation Methods of the Endpoint Temperature in Basic Oxygen Furnace Steelmaking Process with Selection of Input Parameters

  • Park, Tae Chang;Kim, Beom Seok;Kim, Tae Young;Jin, Il Bong;Yeo, Yeong Koo
    • Korean Journal of Metals and Materials
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    • v.56 no.11
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    • pp.813-821
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    • 2018
  • The basic oxygen furnace (BOF) steelmaking process in the steel industry is highly complicated, and subject to variations in raw material composition. During the BOF steelmaking process, it is essential to maintain the carbon content and the endpoint temperature at their set points in the liquid steel. This paper presents intelligent models used to estimate the endpoint temperature in the basic oxygen furnace (BOF) steelmaking process. An artificial neural network (ANN) model and a least-squares support vector machine (LSSVM) model are proposed and their estimation performance compared. The classical partial least-squares (PLS) method was also compared with the others. Results of the estimations using the ANN, LSSVM and PLS models were compared with the operation data, and the root-mean square error (RMSE) for each model was calculated to evaluate estimation performance. The RMSE of the LSSVM model 15.91, which turned out to be the best estimation. RMSE values for the ANN and PLS models were 17.24 and 21.31, respectively, indicating their relative estimation performance. The essential input parameters used in the models can be selected by sensitivity analysis. The RMSE for each model was calculated again after a sequential input selection process was used to remove insignificant input parameters. The RMSE of the LSSVM was then 13.21, which is better than the previous RMSE with all 16 parameters. The results show that LSSVM model using 13 input parameters can be utilized to calculate the required values for oxygen volume and coolant needed to optimally adjust the steel target temperature.

The Synthesis and Hydraulic properties of Calcium Sulfo Aluminate(CSA) derived from Secondary Refining Slag. (제강 2차 정련 슬래그를 재활용한 칼슘설포알루미네이트(CSA) 합성 및 수화 특성)

  • Seo, Chang Woo;Kim, Seon-Hyo;Ko, Sang Jin;Kim, Sang Hyun;Jo, Kyu Young
    • Korean Journal of Metals and Materials
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    • v.46 no.7
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    • pp.437-442
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    • 2008
  • The synthesis and hydration of Calcium Sulfo Aluminate[$3CaO{\cdot}3Al_2O_3{\cdot}CaSO_4(C_4A_3{\overline{S}})$, CSA cement utilizing secondary steelmaking refining slags is studied for recycling the discarded steel plant wastes to meet the environmental requrations imposed on the steel industry. Raw materials of secondary refining slag, lime sludge, gypsum and bauxite were prepared to be sintered at $1,250^{\circ}C$. The sintered samples were hydrated for 1, 3 and 7 days to evaluate the mineralogical and physico-mechanical properties. The hydration products evaluated with the aid of SEM and XRD analyses confirmed the formation and the continuing growth of ettringite phase with the further hydration times, which plays a role in developing the early strength and the expansion properties of cements. The physico-mechanical properties of hydrated CSA products employing the recycled steelmaking refining slags determined in terms of compressive strength and linear expansion of hydrated products are found to be superior to those of the Ordinary Portland Cement(OPC) or the other commercial CSA cements.

Future Outlook of Refractories for Iron and Steelmaking

  • Emi, Toshihiko
    • Journal of the Korean Ceramic Society
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    • v.40 no.12
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    • pp.1141-1149
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    • 2003
  • Refractory industry in technologically advanced countries has long been on gradual decline due to leveled-off steel production and decreasing unit consumption of refractories for steel. Notable technological achievements by refractory industry that contributed significantly to steel production are briefly reviewed covering from blast furnace, basic oxygen furnace to continuous casting. Future possibility to revitalize the refractory industry is discussed on the basis of the review, taking into account opportunities available in environment and energy related sector of industries.

Lot Planning & Scheduling in the Integrated Steelmaking Process

  • Park Hyungwoo;Hong Yushin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.109-113
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    • 2002
  • Steel industry is the most capital intensive and the largest energy consuming industry, which operate huge and complex facilities to supply various steel products as the primary materials to almost every manufacturing industry Major steel products are hot-rolled and cold-rolled coils, plates, and wires that are produced through molten iron making, molten steel making, casting, and rolling. Each process runs in batch between setups and the specifications or bach are different with each other High energy consuming and heavy material handling require careful synchronization or processes, as well. Considering the synchronization or processes, the lot planning and scheduling problem in the integrated steelmaking process rovers the roll grouping with given casts. the sequencing or rolls over time, and the machine assignment and time scheduling or charges and casts. The problem is investigated by dividing it into two cases whether single or parallel machines at the molten steel making and the continuous casting processes. Problem descriptions and solution approaches or each instance are introduced. To test their performance and conformity, implementation or the algorithms and numerical experiments are carried out with real world and constructed data sets.

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Column Test for Evaluation on Removal Efficiency of Heavy Metal and Nutrients by Double Layered Permeable Reactive Barrier (주상실험을 통한 연속식 반응벽체에서의 복합오염물질 제거능 평가)

  • Oh, Myounghak;Kim, Yongwoo;Park, Junboum;Kwon, Osoon
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.5
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    • pp.5-11
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    • 2015
  • The double sheeted permeable reactive barrier containing two different reactive materials can be applied to remediate the groundwater contaminated by nutrients and heavy metals. In this study, in order to evaluate the removal efficiency of contaminants including ammonium, cadmium and phosphate by double layered permeable reactive barrier containing zeolite and steelmaking slag, column tests were performed. In addition, nonequilibrium reaction in column tests was analyzed by two-site nonequilibrium advection-dispersion model. Column test results showed that zeolite is effective for removal of ammonium, while steelmaking slag is effective for removal of phosphate and cadmium. The sequential reaction of zeolite and steelmaking slag gave the better removal efficiency for ammonium.

Research on Design Mixing and Manufacturing of Recycled Aggregate for Concrete and Coarse Aggregate of Steelmaking Slag (콘크리트용 순환골재와 제강슬래그의 굵은골재 설계배합 및 제조에 관한 연구)

  • Jong-Gil Kim;Seung-Tae Lee;Tae-Han Kown
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.341-348
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    • 2023
  • In this study, in order to minimize the increase in the amount of various industrial by-products due to the rapid growth of the industry and the intensification of the depletion of natural aggregate resources, the material test using recycled aggregate and steelmaking slag and the proper mixing ratio of recycled concrete were to be derived. In this study, first, the conformity of the quality standards of the materials used in the field was confirmed, and the workability and molding results were shown when used alone or mixed. Therefore, the feasibility of application as aggregate for concrete was evaluated through a total of 4-type mixtures of cement types, admixtures, coarse aggregates, and fine aggregates. As a result of the experiment, it was confirmed that the slump of unhardened concrete, the amount of air, chloride and compressive strength of hardened concrete according to the replacement rate were different from the measured values of general concrete quality characteristics. According to this, it was confirmed that the quality characteristics of the standard design criteria were satisfied.

Recent Research Trends on Separation of CO2 Emitted From Steelmaking Process using Gas Hydrate Technology (가스 하이드레이트 형성 원리를 이용한 철강공정 배기가스 중 CO2 분리기술에 대한 최근 연구 동향)

  • Lee, Bo Ram;Ryu, Jun-Hyung;Han, Kunwoo;Park, Da-Hye;Lee, Kun-Hong;Lee, In-Beum
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.232-243
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    • 2010
  • Gas hydrates are crystalline solids composed of water and gas molecules. Water molecules are linked through hydrogen bonding and create cavities(host lattice) that can capture a large variety of guest molecules under appropriate conditions, generally high pressure and low temperature. Recently, many researchers try to apply gas hydrates to industrial processes to capture greenhouse gases due to the facts that the process is eco-friendly and target gas molecules can be preferentially captured. In this paper, we introduced recent studies on $CO_2$ and $CO_2-N_2$ mixture hydrates to evaluate the feasibility of industrial application of gas hydrate technology to $CO_2$ capture process. Specifically, we put emphasis on the technical feasibility of $CO_2$ separation in steel industry using gas hydrate formation principles.

Effect of Certificates of Major on Employment : Case of Steel Industry (전공자격증이 취업에 미치는 영향 : 제철산업학과 사례)

  • Yoo, Mi Na
    • Journal of Practical Engineering Education
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    • v.12 no.1
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    • pp.203-212
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    • 2020
  • This study surveyed 244 employees out of a total of 356 graduates from the steel industry in 2015 to February 2019. The employment rate of graduates is POSCO 67.7%, Hyundai Steel 23.8%, POSCO families 13.1%, and Hyundai Steel families 8.5%. The national certificates acquired by each section were surveyed, with 53.1% of metal section, 39.8% of mechanical section, and 7.1% of other section. Preferred national certificates were POSCO, machinery maintenance industry technicians, steelmaking technicians, and Hyundai Steel followed steelmaking technicians, mechanical maintenance industrial technicians. Among other certifications, the national certificate of industrial safety industrial engineer was preferred. In addition, the average number of national certificates per person for major employment is 5.06 for POSCO, 5.35 for POSCO families, 5.29 for Hyundai Steel, and 4.73 for Hyundai Steel families. The average number of national certificates for S-OIL, KEPCO, Poongsan Metal, etc., is 2.51. In conclusion, it was found that the national certificates related to majors are used as the main evaluation data in finding suitable majors and competency for the job when recruiting talents.

Removal of Heavy Metals from Wastewater Using Steelmaking Slag and Sludge (제강 슬래그 및 분진에 의한 폐수 중 중금속 제거)

  • Hyun, Jae-Hyuk;Kim, Min-Gil;Nam, In-Young;Baek, Jung-Sun
    • Resources Recycling
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    • v.8 no.1
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    • pp.11-17
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    • 1999
  • This study was carried out to investigate the efficiency of stcclmaldng slag and sludge in removing metals existing in wastewater or leachate. Laboratory experiments were performed as a function of initial concentration of metals. pH a and temperature of the background solution and the presence of che1ating agent, EDTA. The test conditions were temperatures r ranging from $25^{\circ}C$ to $50^{\circ}C$; initial concentrations varying from 5mg/L to 50 mg/L; pH between 3 and 11; and Cu. Cd‘ and Pb a as adsorbates. The results of tests showed that overall rates of metals removal were 20~30% at pH 3 and greater than 90% at p pH 7 and 11. Metals were removed from the solution predominantly via adsorption in acidic conditions, and the combined e effects of adsorption and precipitation in neutral and alkaline conditions. In view of the test results and other engineering c characteristics of steelmaking slag and sludg$\xi$, these industrial by-products from steel industry have a high potential to be used l in wastewater treatment and are particularly beneficial when used as landfill liner additives due to thelJ ability to remove heavy m metals from leachate.

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